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Kasco 3.1JF, Owner'S Instructions Manual

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Owners Manual

J Series Decorative Aerators

Contents

Important Safety Instructions. . . . 

pg2

General Owner’s Instructions. . . . 

pg2

Unit Specs. . . . 

pg3

Parts Included. . . . 

pg3

Assembly Instructions. . . . 

pg4

Nozzle Options & Pattern Sizes. . . . 

pg7

Optional Premium Nozzles. . . . 

pg8

Installation Instructions. . . . 

pg9

Control Panel Installation. . . . 

pg10

C85 / C95 non-metallic Wiring Diagram. . . . 

pg12

3 Phase Startup Procedure. . . . 

pg13

C85 / C95 non-metallic and 3 Phase Control Panel Timer. . . . 

pg14

8400JF Replacement Parts. . . . 

pg15

2.3JF Replacement Parts. . . . 

pg16

3.1JF Replacement Parts. . . . 

pg17

3.3JF Replacement Parts. . . . 

pg18

5.1JF Replacement Parts. . . . 

pg19

5.3JF Replacement Parts. . . . 

pg20

7.3JF Replacement Parts. . . . 

pg21

Maintenance Recommendations. . . . 

pg22

Warranty Policy. . . . 

pg23

Troubleshooting Tips. . . . 

pg24

Customer Repair Form. . . . 

pg26

Registration Information. . . . 

pg28

 Rev. 02/08/18

Kasco Marine, Inc.

800 Deere Rd.

Prescott, WI 54021

PH (715) 262-4488  

FAX (715) 262-4487

www.kascomarine.com

C

Intertek

3020379

ANSI/UL 778: 2016

Ed.6+R:22Feb2017

CSA C22.2 #108: 2014 Ed.5

Summary of Contents for 3.1JF

Page 1: ...5 non metallic and 3 Phase Control Panel Timer pg14 8400JF Replacement Parts pg15 2 3JF Replacement Parts pg16 3 1JF Replacement Parts pg17 3 3JF Replacement Parts pg18 5 1JF Replacement Parts pg19 5 3JF Replacement Parts pg20 7 3JF Replacement Parts pg21 Maintenance Recommendations pg22 Warranty Policy pg23 Troubleshooting Tips pg24 Customer Repair Form pg26 Registration Information pg28 Rev 02 0...

Page 2: ...nal grounding conductor and or a grounding type attachment plug To reduce the risk of electrical shock be certain the aerator is properly connected to the Kasco supplied control panel re fer to the C 85 C 95 Control instruction 3 phase aerators 2 3 3 3 5 3 7 3JF require a startup test after wiring to ensure proper rotation of the impeller If the impeller is rotating in the oppo site direction the ...

Page 3: ...plied to the aerator motor Unit should be protected by a GFCI Control panels must be installed by a qualified electrician See Installation instructions Kasco aerators are lightweight energy efficient and easy to install and operate We strive to produce prod ucts that exceed customer expectations We hope you enjoy your Kasco aerator UNIT STORAGE When storing units during the offseason it is impor t...

Page 4: ...JF 3 3JF 5 1JF 5 3JF 7 3JF Control Panel in separate box 1 if purchased Set of Interchangeable Nozzles 5 Diagrams Item Part Qty 1 6 x 1 2 Self Tap Screw 820405 3 2 3 8 x 4 bolt 820090 1 3a Linden Nozzle 2 3 HP 820110 1 3b Linden Nozzle 5 HP 820109 1 3c Linden Nozzle 7 5 HP 703320 1 4a Redwood Y Insert 2 HP in 7 820170 1 4b Redwood Y Insert 3 HP in 7 820332 1 4c Redwood Y Insert 5 HP in 7 820352 1 ...

Page 5: ...hrough the assembly This may require some minor repositioning of the float sec tions as you push the bolt all the way through Do not force the bolt through Repeat for the remaining two joints 4 Turn the assembly upside down and place the Bot tom Float Brackets Part B3 over the bolts the ends of which should now be extending through the assem bly Loosely install the six 3 8 Lock Nuts Part B5 on the...

Page 6: ...he Redwood nozzle make sure the Y Insert Part D4 is installed and seated properly into the Nozzle Housing Part D7 Push the nozzle down over the cone assembly it may require light taps with a rubber mallet to seat properly Next use the 3 Self Tapping Screws Part D1 provided in the 3 holes on the nozzle and tighten the screws into the cone as sembly Once you feel resistance two more turns will be su...

Page 7: ...you receive a 3 chain strain relief 6 or 8 gauge cord attach one chain to each of the three lower float brackets If there is not Strain Relief use the Nylon Cable Tie provided to secure the cord to a rope to prevent damage by the propeller Double check the Quick Disconnect to make sure the threaded collar has not come loose in shipping before placing in the water If installing a new Quick Disconne...

Page 8: ...m nozzles available for the J Series Decorative Aerators Premium nozzles offer splendid beauty above and beyond our included patterns Madrone Premium Nozzle The Willow nozzle marked W on the inside of the cone uses the 3 8 x 4 bolt Model HP Height Width 8400 2 3 2 12 5 28 3 1 3 3 3 13 35 5 1 5 3 5 14 36 The Juniper nozzle marked with J on in inside of the nozzle cone uses the 3 8 x 4 bolt Model HP...

Page 9: ... horizontally from the float For ease of removal you may choose to keep at least one anchor within reach from shore just below the water s surface ALTERNATE INSTALLATION In ponds where the water level fluctuates significantly you may need to suspend a small weight 12 of 1 galvanize pipe works well at the mid point of the rope to take up any slack as the water level drops The weight should be light...

Page 10: ... blocks in the control panel Control Panel Installation STEP ONE Inspect the panel for any damage and any components that may have loosened during shipping Control panel must be installed a minimum of 5ft 3m in Canada from the inside wall of the pond unless separated from the body of water by a fence wall or other permanent barrier that will make the unit inaccessible to persons in the water Insta...

Page 11: ...now be installed per Instructions included with the lights Once completed power can be restored to the panel Record the following data while the Aerator is operating in the water under load Voltage L1 L2 ________ L1 N _________ L2 N _________ Amperage L1 __________ L2 __________ Date installed _____ _____ _____ Any unauthorized modifications to this control panel will void the UL listing and the K...

Page 12: ...12 C85 C95 non metallic Wiring Diagram C95 uses 30 Amp breaker ...

Page 13: ... energizing the panel 2 Verify the electrical service voltage and Phase matches the control panel and aerator nameplates ratings Refer to the control panel instructions and schematics for installation details 3 Verify all switches circuit breakers and motor starters are in the OFF position 4 Connect electrical service to this control panel as shown in the electrical schematic that came with the pa...

Page 14: ... push trippers to the outside c Each tripper represents 15 minutes activation time Push as many trippers back as desired for dura tion time When the timer reaches the first tripper the timer SPDT contacts will change state and turn ON It will remain ON for as long as the following trippers are pushed out When timer goes past last tripper the timer will return to the OFF mode The timer has a selecto...

Page 15: ...25 SCREW 10 24 X 2 5 LONG 3 6 840260 IMPELLER 8400 1 7 475642 WASHER 1 2 2 8 840235 BASEPLATE 2 3 5 HP J SERIES 1 9 840475 ZINC ASSEMBLY 1 10 840510 DEBRIS FLINGER 625 DIA SHAFT 1 11 990280 SEALING PLUG 1 12 990281 O RING 1 13 990275 O RING CORD 1 14 820700 TOP ASSEMBLY 8400 1 15 890100 CAN 8400 SERIES 1 16 140312 RETAINING CLIP 6 17 840537 LOCK WASHER 1 4 6 18 451130 1 4 20 X 1 HEX HEAD CAPSCREW ...

Page 16: ...HER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 360100 IMPELLER LOCK NUT 1 7 840261 2 HP IMPELLER 1 8 475642 WASHER 1 2 2 9 840235 BASEPLATE 2 3 5 HP J SERIES 1 10 840475 ZINC ASSEMBLY 1 11 990290 O RING 1 12 990280 SEALING PLUG 1 13 990281 O RING 1 14 140312 RETAINING CLIP 6 15 840537 LOCK WASHER 1 4 6 16 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 17 840510 DEBRIS FLINGER 625 DIA SHAFT 1 2 3JF Replacemen...

Page 17: ...75626 FLAT WASHER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 840360 IMPELLER 3 HP 1 7 475642 WASHER 1 2 1 8 840235 BASEPLATE 2 3 5 HP J SERIES 1 9 840475 ZINC ASSEMBLY 1 10 990280 SEALING PLUG 1 11 990275 O RING CORD 1 12 990281 O RING 1 13 140312 RETAINING CLIP 6 14 840537 LOCK WASHER 1 4 6 15 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 16 840510 DEBRIS FLINGER 625 DIA SHAFT 1 3 1JF Replacement Parts ...

Page 18: ...SHER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 840360 IMPELLER 3 HP 1 7 475642 WASHER 1 2 1 8 840235 BASEPLATE 2 3 5 HP J SERIES 1 9 840475 ZINC ASSEMBLY 1 10 990280 SEALING PLUG 1 11 990281 O RING 1 12 990290 O RING 1 13 140312 RETAINING CLIP 6 14 840537 LOCK WASHER 1 4 6 15 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 16 360100 IMPELLER LOCK NUT 1 17 840510 DEBRIS FLINGER 625 DIA SHAFT 1 3 3JF Replaceme...

Page 19: ...FLAT WASHER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 840560 IMPELLER 5 HP 1 7 475642 WASHER 1 2 1 8 840235 BASEPLATE 2 3 5 HP J SERIES 1 9 840475 ZINC ASSEMBLY 1 10 990280 SEALING PLUG 1 11 990281 O RING 1 12 990290 O RING 1 13 140312 RETAINING CLIP 6 14 840537 LOCK WASHER 1 4 6 15 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 16 840510 DEBRIS FLINGER 625 DIA SHAFT 1 5 1JF Replacement Parts ...

Page 20: ...0 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 360100 IMPELLER LOCK NUT 1 7 840561 5 HP IMPELLER 1 8 475642 WASHER 1 2 1 9 840235 BASEPLATE 2 3 5 HP J SERIES 1 10 840475 ZINC ASSEMBLY 1 11 990280 SEALING PLUG 1 12 990281 O RING 1 13 990290 O RING 1 14 140312 RETAINING CLIP 6 15 840537 LOCK WASHER 1 4 6 16 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 17 840510 DEBRIS FLINGER 625 DIA SHAFT 1 5 3JF Replacement Par...

Page 21: ...6 FLAT WASHER 10 3 5 475625 SCREW 10 24 X 2 5 LONG 3 6 360100 IMPELLER LOCK NUT 1 8 475642 WASHER 1 2 1 9 840475 ZINC ASSEMBLY 1 10 702300 PUMP BASE 7 HP 1 11 990280 SEALING PLUG 1 12 990290 O RING 1 13 990281 O RING 1 14 140312 RETAINING CLIP 6 15 840537 LOCK WASHER 1 4 6 16 451130 1 4 20 X 1 HEX HEAD CAPSCREW 6 18 702100 IMPELLER 1 19 840510 DEBRIS FLINGER 625 DIA SHAFT 1 7 3JF Replacement Parts...

Page 22: ...ke ice thicker on the pond lake Storage over winter is best in a location that is out of the sun and cool but above 32 O F When storing units during the offseason it is important to store them upside down if they are going to be sitting for long periods of time Units that sit upright on a shelf for many months or even years have a greater likelihood of seals drying out Storing upside down will ens...

Page 23: ... motor assemblies will be ac cepted for warranty repair The power cord and all other components must be returned with the motor as originally assembled Any missing parts will be re placed at the customer s expense and if determined to have caused the failure could void the entire warranty Some parts are essential for structural support during shipping and others such as the power cord are es senti...

Page 24: ...crews are tight and the nozzle looks centered you can reattach the cone assembly to the baseplate Make sure the cone assembly does not have any gaps with the baseplate before tightening the 3 screws My Aerator trips the ground fault interrupter in the Control Panel This is the most common symptom of several possible problems To correctly diagnose the problem you will need to collect more informati...

Page 25: ... less than usual This can occur because of a few different reasons Most of the time this symptom is caused from unit being clogged with debris A mat of weeds many leaves plastic bags etc can clog up the unit and cause it to be starved of water If the unit does not have the proper amount of water the flow or pattern will fluctuate up and down and look sporadic If you are seeing these symptoms unplu...

Page 26: ... panel with unit unless otherwise instructed A fee of 60 per hour will be assessed for cleaning excessively dirty units and float disassembly Refer to the Owner s manual for easy to follow troubleshooting rule out site issue Note Contact Information Should be that of the person or company to contact for repair Company First Name Last Name Address City State Zip code Phone Alternate Phone Email Add...

Page 27: ...27 ...

Page 28: ... 3 1JF _______________________________ Serial Ex 8001J311725 ______________________________ Purchase Date _____________________ Purchased From ___________________________________ Registration Date ___________________________ Kasco Marine Inc 800 Deere Rd Prescott WI 54021 Phone 715 262 4488 Fax 715 262 4487 www kascomarine com sales kascomarine com 884168 ...

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