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Karma KP-80 Owner'S Manual Download Page 40

 
 

 

28 

 

 

WARNING: 

●

 

The fan inside the charger will start to work when you turn on the charger. 
(8A, will start to work as temperature is over 50°C and stop running under 

50°C) 

●

 

If  you  find  that  the  fan  does  not  function  properly,  DO  NOT  use  the 
charger. Otherwise, the charger may overheat and start a fire. 

 

6.3 Batteries 

6.3.1Do  not  expose  the  batteries  to  temperatures  below  -10°C  (14°F)  or 

above 50°C (122°F) when charging or storing the vehicle. Exceeding 
the  specified  temperature  range  can  lead  to  either  freezing  or 
overheating  of  the  batteries.    This  will  damage  the  batteries  and 

shorten their lives. 

6.3.2The  batteries  used  on  your  wheelchair  are  maintenance  free  sealed 

lead acid batteries.     

6.3.3Thus, it is not necessary to change or refill the battery liquid. 

 

 

WARNING: 

●

 

Do not open the battery seal cap at any time. 

●

 

After ANY adjustments, repair or service and BEFORE use, make sure that 

all  hardware  is  tightened  securely.  Otherwise,  injury  or  damage  may 
occur. 

●

 

When  removing/installing  batteries,  keep  all  foreign  objects,  especially 

metal, away from battery terminals.   

 

 

CAUTION: 

●

 

Place the power wheelchair in a well-ventilated area where work can  be 
performed without risking damage to carpeting or floor covering. 

 

 

 

CAUTION: 

●

 

Failure to use the correct battery size and/or voltage may cause damage 

to the power wheelchair and give unsatisfactory performance. 

Summary of Contents for KP-80

Page 1: ...Powered Wheelchair Owner s Manual Ergo Stand Series KP 80 ...

Page 2: ......

Page 3: ...may occur If any procedures other than those described in this owner s manual it must be carry out by a qualified technician THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE WARNING As a manufacturer of power wheelchairs KARMA endeavors to supply a wide variety of power wheelchairs to meet the many needs of the user However the responsibility of final selection of the...

Page 4: ...power wheelchair and surrounding property To determine and establish your particular safety limits practice bending reaching mounting and dismounting activities in several combinations in the presence of a qualified healthcare professional BEFORE attempting active use of the power wheelchair For individuals with balance problems practice mounting and dismounting activities WITH AN ASSISTANT in the...

Page 5: ...surroundings are clear and that the area is safe for Travel DO NOT use stand up function on a slope Please pay attention to the environment and to keep away from the hazard of external flame When the user is smoking pay attention to safety and make sure to extinguish the fire when finished Be alert to the environment when someone nearby is smoking or using a cigarette lighter keep away from the ha...

Page 6: ...When negotiating ramps if the joystick is released while moving forward the power wheelchair will roll backwards approximately one foot before the brake engages If the joystick is released while in reverse the power wheelchair will roll backwards approximately two and a half feet before the brake engages When going uphill always lean the trunk forward and do not change direction abruptly When goin...

Page 7: ...RMA strongly recommends their use as the power source for this unit Refer to chapter 6 Carefully read the battery and charger information prior to installing servicing or operating your wheelchair RAIN DO NOT leave your power wheelchair in a rain of any kind DO NOT use your power wheelchair in a shower or leave it in a damp bathroom while taking a shower DO NOT leave your power wheelchair in a dam...

Page 8: ...d supports DO NOT attempt to lift a power wheelchair by any removable detachable parts Lifting by means of removable detachable parts may result in injury to the user or assistants or damage to the wheelchair ESCALATORS SORRY DO NOT use an escalator to move a power wheelchair between floors Serious bodily injury and damage to the wheelchair may occur YOU AND YOUR KARMA SERVICE PROVIDER No tools ar...

Page 9: ... to keep your Karma wheelchair in top performance Check the warranty section of this manual to find out what Karma guarantees and what maintenance and parts you will have to pay for Karma does not have an official list of service providers at this time Please contact your dealer for service If you cannot contact your dealer please contact another authorized Karma dealer for service If all else fai...

Page 10: ...taining to mobility vehicles to assure your legal requirements to drive on public roads have been met i e a safety belt lighting registration or licensing CE MARKING This power wheelchair complies with the requirements of the Medical Devices Directive 93 42 EEC ...

Page 11: ...1 Electromagnetic Interference From Radio Wave Sources 8 4 KP 80 PARTS 12 5 OPERATION 14 5 1 VRⅡ Joystick Controller 14 5 2 How to Operate Your wheelchair 14 5 3 Freewheel Levers 20 5 4 Adjustment 21 5 5 Transferring In and Out 24 6 BATTERIES AND CHARGER 25 6 1 Charging the Batteries 25 6 2 Charger 27 6 3 Batteries 28 ...

Page 12: ... 33 7 6 Battery circuit breaker tires 34 8 OPTIONAL ACCESSORIES 35 9 TROUBLE SHOOTING 39 9 1 Trouble or Problems with Your Wheelchair 39 9 2 VR II Controller Battery Diagnostics Indicator 39 10 SPECIFICATIONS 1cm 0 5kg 41 11 CLEANING RECYCLING 42 11 1CLEANING 42 11 2POST CONSUMER RECYCLING 42 12 WARRANTY 43 12 1 Serial Number 43 12 2 Warranty Policy 43 ...

Page 13: ... below Pay special attention to the parts marked with these symbols WARNING Improper use could lead the user to severe injury or death CAUTION Improper use could lead the user to severe injury and or damage to your wheelchair SUGGESTION Follow these instructions to keep the wheelchair in good condition 1 5 This manual includes the repair and maintenance chart as well as the Warranty Please keep it...

Page 14: ... Before Driving 2 1 1 The user must be familiar with the use and operation of this wheelchair before driving 2 1 2 Therefore please always keep these safety guidelines in mind 2 1 3 Traffic Rules 2 1 3 1 Pedestrian traffic rules apply to this wheelchair Please be safe Drive only on pedestrian areas such as the sidewalk Never drive the wheelchair on the highway 2 1 3 2 Be aware of other vehicles wh...

Page 15: ...fidently before you move the speed higher 2 1 5 No Passengers 2 1 5 1 KARMA wheelchairs are limited to one single driver Do not carry passengers including children on your wheelchair 2 1 6 No Hauling Heavy Goods 2 1 6 1 Do not use this wheelchair to carry or haul heavy goods 2 1 6 2 The maximum weight that can be carried including goods is stated beside Max User Weight in section 10 SPECIFICATIONS...

Page 16: ... may damage your wheelchair Avoid roads that are too narrow or by a canal waterway without any fence hedge Also avoid places where your wheels might get stuck slip or not have traction Do not drive in a gale at night or in rainy snowy foggy misty weather These conditions may cause your wheelchair to rust See Figure 2 2 2 2 4 2 Do not drive in a S curve do doughnuts or make sudden turns 2 2 4 3 Do ...

Page 17: ...e full upright position and approach it head on perpendicular Just before the obstacle speed up until the entire wheelchair has conquered the obstacle Negotiating an obstacle at an angle may cause your wheelchair to tip over Don t do it 2 2 6 7 When climbing down a curb slow down just before you get to it and only speed up after the entire wheelchair has lowered to the road Again descending obstac...

Page 18: ... section 9 SPECIFICATIONS Loads exceeding maximum capacity can damage your wheelchair and cause malfunctions yielding a safety hazard The warranty does not cover damage caused by improper operation of the wheelchair Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 ...

Page 19: ...7 2 3 KP 80 LABELLING Please carefully read all the labeling on the wheelchair before driving it Do not remove them Protect them for future reference ...

Page 20: ...Interference TV stations amateur radio HAM transmitters two way radios and cellular phones The interference from radio wave sources can cause the powered vehicle to release its brakes move by itself or move in unintended directions It can also permanently damage the powered vehicle s control system The intensity of the interfering EM energy can be measured in volts per meter V m Each powered vehic...

Page 21: ... even though they are not in use 3 1 1 2 Medium range mobile transceivers used in police cars fire trucks ambulances and taxis usually having the antenna mounted on the outside of the vehicle and 3 1 1 3 Long range transmitters and transceivers such as commercial broadcast transmitters radio and TV broadcast antenna towers and amateur HAM radios NOTE Other types of hand held devices cordless phone...

Page 22: ...result in serious injury 3 1 3 1 1 Do not operate hand held transceivers receivers such as citizens band CB radios or turn ON personal communication devices such as cellular phones while the powered vehicle is turned ON 3 1 3 1 2 Be aware of nearby transmitters such as radio or TV stations and try to stay away from them 3 1 3 1 3 If unintended movement or brake release occurs turn the powered vehi...

Page 23: ... of EMI nearby 3 1 4 Important Information 3 1 4 1 20 Volts per meter V m is a generally achievable and useful immunity level against EMI the higher the level is the greater the protection will be 3 1 4 2This product has an immunity level of 20 V m without any accessories connected to it ...

Page 24: ...12 4 KP 80 PARTS 1 Back Support 2 Arm Support 3 Side Panel 4 Rear Wheel 5 Drive Wheel 6 Front Small Wheel 7 Chest Strap 8 Controller 9 Charging Socket 10 Seat 11 Knee Support 12 Foot Support ...

Page 25: ...13 13 Back Reclining Actuator 14 Gas Strut 15 Stand up Actuator 16 Battery Pack Power Module 17 Motor ...

Page 26: ...ttons 13 Actuator Indicator 14 Right Indictor Buttons 15 Stand up Actuator Button 16 Lights Button 5 2 How to Operate Your Wheelchair 5 2 1 Power ON OFF Press the power button Be sure not to touch the joystick while turning on the controller Your battery diagnostics indicator should light up 5 2 2 Speed Adjustment Buttons The speed increase decrease button allows you set various forward and revers...

Page 27: ... 2 Speed equivalent to walking slowly on foot On an decline Driving indoors or in a narrow space 3 4 Equivalent to walking at a normal speed 5 Driving in an open space On an incline 5 2 4 Forward Reverse and Braking 5 2 4 1 Push forward on the joystick to make the wheelchair move forward 5 2 4 2 Pull back on the joystick for the wheelchair to move backward 5 2 4 3 Release the joystick and the whee...

Page 28: ...ectromagnetic brake won t function in freewheel mode 5 2 5 Horn Button The horn will sound for the duration of time the button is pressed 5 2 6 Battery Indicator 5 2 6 1When the power is turned on the battery indicator will light up with a possible total of three red four orange and three green dots indicating the remaining power of the batteries All of the green lights being lit indicate that the...

Page 29: ... the cable tie Please fasten it with a cable tie as soon as you unpack the chair 3 Please note the cable in the circled position should be always kept on the direction face forward as shown above 3 Please use the cable tie to fix it 4 Please use the cable tie to fix it The cables should be fixed inside of the two tubes 5 Please use the cable tie to fix it ...

Page 30: ...s above freezing temperatures When driving on an incline the battery indicator light might move up and down This is normal Even if the batteries are used properly their capacity will decay over time thereby reducing the drive range maximum distance travelled per full charge Thus when the drive range becomes about 50 of what brand new batteries would offer it s time to replace them with new batteri...

Page 31: ... VRⅡJoystick Controller 5 2 9 3 Moving the joystick backward will recline the back in that direction The maximum reclining angle can reach to 120 degree 5 2 9 4 Moving the joystick forward will move the back in that direction CAUTION The maximum speed will reduce to half while the stand up function is operated The stand up function exclusively on a flat surface away from any stairs access ramp or ...

Page 32: ...gaged position Rotating the levers located on the top of both motors forward The wheelchair will now roll freely See Figure 5 3 1 5 3 2To engage the motors from the neutral position Rotating the levers backward the gear will engage See Figure 5 3 2 Figure 5 3 1 Figure 5 3 2 CAUTION Always ensure that the freewheel levers are engaged before you turn on the controller ...

Page 33: ...ly See Figure 5 4 1 5 4 1 2Swing Outward In order to transfer in or out easy the separate foot support can be lift up separately See Figure 5 4 2 Figure 5 4 3 Figure 5 4 1 Figure 5 4 2 Figure 5 4 3 CAUTION Adjust the height of the foot support according to the length of the user s leg Remember that adjusting the foot support at the right height means a better pressure relief along the thigh in a s...

Page 34: ... 5 4 3 1 Adjustment in the depth Screw or unscrew the adjusting bolt until you have reached the desired depth Keep 3 to 4 cm between the knee of the user and the knee support See Figure 5 4 6 5 4 3 2 Adjustment in height 3 different height To adjust remove bolt slide knee support to desired height and put the bolt back Tighten securely The upper edge of the knee support has to be below the patella...

Page 35: ...e knees and to guarantee a good alignment of the limbs Figure 5 4 6 Figure 5 4 7 Figure 5 4 8 Figure 5 4 9 5 4 4 Chest Strap See Figure5 4 10 5 4 4 1 The chest strap can be fitted at two different heights between the upholstery fastening strip and backrest tube Figure 5 4 10 Figure 5 4 11 5 4 4 2 To adjust the height remove the screw put the chest strap to the desired height and put the screw back...

Page 36: ...g In and Out 5 5 1 Transferring In 5 5 1 1Turn off the power and engage the parking brake 5 5 1 2 Flip up the foot support 5 5 1 3 Lower the occupant into the seat and use the arm support for support 5 5 1 4 Restore the foot support 5 5 2 Transferring Out 5 5 2 1 Make sure that the chair is near your final destination 5 5 2 2 Turn off the power and engage the parking brake 5 5 2 3 Flip up the foot...

Page 37: ...tal charge 6 1 3 When you haven t used the wheelchair for more than two weeks 6 1 4 If the current charge is not enough to reach your final destination 6 1 5 Be sure to follow the procedures precisely listed below 6 1 6 Turn the wheelchair OFF 6 1 7 Connect the charger s cord to a power outlet 6 1 8 Connect the charger s plug to the charging socket See Figure 6 1 6 1 9 The charging time is at leas...

Page 38: ...AUTION Please follow the guidelines below to avoid accidents while charging Be sure to only use a KARMA approved battery charger and charge the battery completely every time The battery can be damaged if a non genuine charger is used Never disassemble or modify the charger This will negate the warranty Please charge in a well ventilated area where the battery is not directly exposed to sunlight Do...

Page 39: ...ST be fully charged prior to initial use of the power wheelchair Always charge new batteries before initial use or battery life will be reduced As a general rule recharge batteries as frequently as possible to assure the longest possible life and to minimize required charging time Plan to recharge them when use of the power wheelchair is not anticipated 6 2 Charger The battery charger supplied by ...

Page 40: ...d shorten their lives 6 3 2The batteries used on your wheelchair are maintenance free sealed lead acid batteries 6 3 3Thus it is not necessary to change or refill the battery liquid WARNING Do not open the battery seal cap at any time After ANY adjustments repair or service and BEFORE use make sure that all hardware is tightened securely Otherwise injury or damage may occur When removing installin...

Page 41: ... lead and other chemicals may leach into streams and rivers destroying ecosystems and poisoning local water resources Improper disposal of batteries may also cause injury to unsuspecting others that come in contact with them If you come in contact with fluids or corroded powder from a battery rinse with water and contact a physician if necessary If contact with eyes occurs rinse for 15 minutes and...

Page 42: ...s released completely Does it light up when the power is ON Is there enough power for your trip Does the horn work well Motor Is there any abnormal motor noise Does the electromagnetic brake work properly Freewheel Mode Do the freewheel levers work properly Driver s Seat Does the driver s seat recline Do the seat angle adjustment knobs or buttons work properly Does the surface of the seat remain o...

Page 43: ... and safe I Inspection A Adjustment Repair 3 Replacement T Tightening L Add Oil Item Period in Months 1 6 12 18 24 30 Joystick Control Unit I I I I 3 I 3 Power Module I I I I 3 I 3 Controller Buttons I I I I 3 I 3 Connection to the Electrical System I I I A Motor Operation and Noise I I I A I A I 3 Electromagnetic Brakes I I I I 3 I 3 Connection to the Electrical System I I Batteries Loose or Corr...

Page 44: ...hicle more frequently if you drive on grass sand or gravel roads often 7 4 2 Do not use water oil or other chemical solutions to clean your wheelchair Be sure NOT to spray the vehicle with water as not to damage the electronic components and PCB circuit board Please clean the vehicle by wiping it with either a dry or moist cloth Please take the vehicle to an authorized KARMA wheelchair dealer for ...

Page 45: ...ect brake for proper operation The wheels and tires should be checked periodically for cracks and wear and should be replaced by a qualified technician 7 4 5 Regularly check for loose nuts and or bolts in the front and rear wheels If loose have them adjusted by a qualified technician Clean dirt dust and grease from exposed components A qualified technician can be found with an authorized distribut...

Page 46: ...connect two belts together to fix the 36Ah batteries into the position if you use 50Ah batteries you won t need to connect these two fixing belts but just use them to fasten the batteries separately 36AH Battery fixing direction 50AH Battery fixing direction 7 6 2 Circuit breaker To prevent an over loading of power from damaging the chair the circuit breaker will trip to cut the circuit route of t...

Page 47: ...t 8 4 Swing away controller bracket Figure 8 1 8 5 Mudguard 8 6 Hand brake 8 7 Knee support 8 8 50AH Battery 8 9 headrest 8 9 1 Headrest installation Instructions 8 9 1 1 This Karma headrest provides excellent head support 8 9 1 2 The new design allows compact folding while still attached to the wheelchair 8 9 1 3 This headrest is designed for wheelchairs with 22mm rear push handle tubes 8 9 1 4 A...

Page 48: ...hair please read the owner s manual carefully before installing this device 8 9 2 Product Operation 8 9 2 1 How to Install Unfold wheelchair Loosen bolts A to allow inner tubes to slide freely Fit brackets C onto the curved part of push handles then tighten bolts D Have a person help by slightly pushing rear handles of wheelchair apart simultaneously lift the center joint B as high as possible in ...

Page 49: ...an and dry Avoid water Don t expose to direct sunlight for extended periods of time Check the rotation mechanism of headrest don t let it become loose Tighten the bolts of headrest and wheelchair Check bolts and tighten Apply some lubricant on the bolts 8 9 3 2 Self Inspection After Using Monthly Quarterly Ensure the headrest unfolds and the side tubes are folded upward Headrest is tightened Headr...

Page 50: ...stable The bolts are loose Check bolts of the frame and tighten them The headrest can t be adjusted The bolts are overtightened The inner outer tubes are dirty Please loosen the bolts a little Clean the inner tubes and apply a little lubricant between the inner and outer tubes ...

Page 51: ...lve the problem by yourself contact your KARMA wheelchair dealer for help 9 2 VR II Controller Battery Diagnostics Indicator The following table indicates what the gauge will display for any given state Indication Status Meaning What to do 1signal The battery needs charging or there is a bad connection to the battery Check the connections to the battery If the connections are good try charging the...

Page 52: ...ated Make sure that all connections are secure 9 signals The parking brakes have a bad connection Check the parking brake and motor connections and make sure all connections are secure 10 signals An excessive voltage has been applied to the control system Check the battery connections 7 signals Speed indicator A comunication fault is indicated Make sure that joystick cable is securely connected an...

Page 53: ...harger DC 24V 6A Wheel Size Front Wheel 3 Drive Wheel 12 5 Rear Wheels 6 Tire Pressure See the wall of tyre Turn Around Width 120cm Reclining 80 120 Suspension System No Overall Length 100cm Overall Width 62 5cm Overall Height 97 5 142 5cm Turning Radius 62cm Weight W O Batteries 53 6kg 54 9kg 56 3kg Total Weight 77 6kg 78 9kg 80 3kg Max User Weight 135kg Range the maximum driving distance per com...

Page 54: ...an use the compressed air to clean your wheelchair do not exceed 7Kg cm 2 and keep the nozzle at least 10cm away from your wheelchair 11 1 4 Casing wipe with a damp cloth After it is dry coat the casing with a light layer of wax if desired 11 2POST CONSUMER RECYCLING 11 2 1 A post consumer recycling plan should follow the Environmental Protection Administration s regulations The items listed below...

Page 55: ...nel Model KP 80 Serial Number 12 2 Warranty Policy 12 2 1 Contents and Duration of Warranty Contents of Warranty 12 2 1 1 Repair will be provided free of charge if the problems are due to manufacturing or defective components within the warranty period a repair of this kind will hereafter be called warranty repair 12 2 1 2 The warranty covered repair can be performed by authorized KARMA wheelchair...

Page 56: ...nspections adjustments adding oil cleaning and other maintenance 12 2 2 6 Fees for regular inspections and maintenance and 12 2 2 7 Any fees incurred as a result of warranty repair loss or compensation because of the unavailability of the wheelchair telephone use shipping car rental travel costs et cetera 12 2 3 Problems Not Covered Problems caused by the following reasons are not covered 12 2 3 1...

Page 57: ...spected 12 2 4 The Responsibilities of the User The following items are the responsibility of the user 12 2 4 1 Proper use of the vehicle in accordance with this Owner s Manual 12 2 4 2 Performance of the daily inspections 12 2 4 3 Performance of the regular maintenance recommended by KARMA and 12 2 4 4 Keep a record of vehicle inspection and maintenance in the back of this Owner s Manual 12 2 5 W...

Page 58: ...Model KARMA KP 80 Serial Number Date of Purchase MM DD YYYY Purchaser Signature Dealer s Data Name of store Telephone and Address If you have any suggestions on how to improve our products please don t hesitate contacting your local dealer to let us know what you think of your wheelchair Thank you and enjoy ...

Page 59: ......

Page 60: ...104 45029 Rev 02 MAY 2013 ...

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