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8.780-000.0 • Xpert HD-DD-PD-DA • Rev. 12/10

5

 

 PRESSURE WASHER

  

 SERVICE MANUAL

  

EXPLODED VIEW PARTS LIST

 ITEM  PART NO. 

DESCRIPTION 

 

 

 

 

 

 

         QTY

 

9.194-015.0 

Engine -Honda GC 160 QHA , 5.0 HP   

(163cc/5.0HP)-(Legacy & Comet Pump Models)

 1 

 

 

9.802-317.0 

Engine, Honda, GX200UTQX2, 6.5 HP 

(196cc/6.5HP Models)

 

 

 

 

1

 

(see  page  7) 

Comet  Pump  BXD  Assy 

 

 

 

 

 

 

 

1                  

 

 

(see page 8)  Pump, Legacy Axial 2.6 GPM 3000PSI   

 

 

 

 

 

 

 

(see page 10)  G.1 Series Pump, 2.5 @3000, 3400 RPM 

(196cc/6.5HP Models)

   

 

 

1

 

8.707-256.0 

Pump protector,1/2" PTP, 140DEG,P/N 1005  

(All Models Except Legacy & Comet Pumps)

  1              

 

 

8.707-254.0 

Pump protector , 3/8" 145 DEG 

(Comet 

Pump 

Models) 

    

1

 

9.802-146.0 

Swivel, 1/2" MP X 3/4", GHF w/strainer          

(All Models Except Legacy Pump Models)

 

1

 

9.802-170.0 

Nipple, 3/8" X 3/8", NPT ST Female        

(Comet Pump Models)

 

 

 

 

 

 

9.802-171.0 

Nipple, 3/8" X 3/8", NPT ST Male 

(196cc/6.5HP Models) 

 

 

 

1

 

6.965-007.0 

5/16"-24X1" GR 5 SHCS THRU Hardener ZC 

 

 

 

 

 

4

 

9.802-813.0 

Washer, 5/16", Lock, Split Ring    

 

 

 

 

 

 

4

 

9.138-437.0   Karcher branding label    

(Xpert HD

 

 

 

 

 

 

 

 

9.138-439.0 

Landa branding label   

(PD Models)

 

 

 

 

 

 

 

 

 

9.138-440.0 

Hotsy branding label    

(DA Models)

 

 

 

 

 

 

 

 

 

8.750-881.0 

Shark branding label    (

DD Models

)

 

8.739-133.0 

Hose, 3/8” X 25’ 1 Wire Tuff-Skin 

(5 HP PD Models)

 

 

 

 

 

 

 

8.739-026.0 

Hose, 3/8” X 50’ 1 Wire Tuff-Skin 

(6.5 HP PD Models)

 

 

 

 

 

 

 

8.739-106.0 

Hose, 3/8” X 25’ 1 Wire Tuff-Skin 

(5 HP DA Models)

 

 

 

 

 

 

 

8.739-011.0 

Hose, 3/8” X 50’ 1 Wire Tuff-Skin 

(6.5 HP DA Models)

 

 

 

 

 

 

 

8.739-124.0 

Hose, 3/8” X 25’ 1 Wire Tuff-Skin 

(5 HP Xpert & DD Models)

 

 

 

 

  

 

8.739-021.0 

Hose, 3/8” X 50’ 1 Wire Tuff-Skin 

(6.5 HP Xpert and DD Models)

 

 

 

 

1

 

10 

8.750-247.0 

Gun, 

M407 

       1

 

11 

8.783-039.0 

Wand, 

30" 

 

       1

 

12 

9.104-024.0 

Quick 

connect 

nozzle 

Kit(030) 

       1 

 

 

9.802-287.0 

Nozzle, 

0003, 

Red 

       1 

 

 

9.802-288.0 

Nozzle, 

0015, 

Yellow 

       1 

 

 

9.802-289.0 

Nozzle, 

0025, 

Green 

       1 

 

 

8.932-998.0 

Nozzle, 

0040, 

White 

       1 

 

 

9.802-311.0 

Nozzle, 

Black, 

Soaper         1

 

13 

8.917-794.0 

Frame 

O4-BLK 

Wrinkle 

Professional 

      1

 

14 

9.140-131.0 

Handle 

BLK 

Wrinkle 

       1

 

15 

9.142-014.0 

Hanger 

RT 

side 

       1

  16  9.802-778.0 

Nut, 5/16"  Whiz Loc Flange 

 

 

 

 

 

 

        

2

  17  (see page 12)  UU1, 3500PSI, Universal Unloader 

(196cc/6.5HP Models) 

 

 

 

1

 

18 

9.134-022.0 

Name 

plate 

 

       1

 

19 

9.196-049.0 

Nylon 

Rivet 

       4

  20  9.196-307.0 

1/4"-20 x 1-1/2" GR 2, Hex Bolt Zinc                      

 

 

 

 

 

21 

8.767-003.0 

1/4"-20 

Star 

Knob 

       2

  22  9.802-713.0 

Bolt, 5/16" X 1-1/2", NC HH(612975)             

 

 

 

 

 

4

  23  9.802-776.0 

Nut, 5/16", ESNA, NC 

 

           

 

 

 

 

 

4

  24  8.718-980.0 

Washer, 5/16"", Flat, SAE(780452)                          

 

 

 

 

8

 

25 

9.189-007.0 

Wheel 

10'' 

3.50'' 

Pneu        2

 

26 

9.182-506.0 

Cap 

Black 

Plastic, 

5/8''Fastener 

       2

 

27 

9.183-405.0 

Rubber 

dampener 

 

       2

  28  9.196-308.0 

5/16"-18 X 1/2" Carriage Bolt, A307 BLK      

 

 

 

 

 

2

  29  9.802-166.0 

Coupler, 3/8" Female, Brass 

 

 

 

 

 

 

               1 

 

 

8.702-088.0 

O-Ring, 

Viton, 

3/8” 

       1 

 

 

8.707-182.0 

Coupler, Twist Connect, M22-Fx3/8"" FNP 

(Legacy Pump Models)

   

 

 

 

8.704-036.0 

O-Ring, 

Viton, 

Twist 

Connect 

       1

  30  9.138-438.0 

Shark branding label 

                    

(DD Models)

 

 

 

 

1

Summary of Contents for XPERT-HD 2.3/23 P LEGACY

Page 1: ...2 3 23 P 1 107 104 0 XPERT HD 2 5 27 P 1 107 106 0 PD3 23326 1 107 091 0 PD3 23327 1 107 092 0 PD3 27324 1 107 094 0 DA 232336 1 107 097 0 DA 232337 1 107 098 0 DA 252739 1 107 100 0 DD 232336 1 107 1...

Page 2: ......

Page 3: ...4 Exploded View Parts List 5 6 BXD Comet Pump and Repair Kits 7 Legacy Axial Pump 8 9 G 1 Pump w 3 4 Hollow Shaft Exploded and Parts List 10 11 UU1 Universal Unloader Exploded and Parts List 12 Troub...

Page 4: ...ER SERVICE MANUAL 4 EXPLODED VIEW 15 2 4 9 14 6 10 1 8 11 12 Honda 6 5hp 196cc 5 3 13 7 12 16 18 19 20 21 22 24 25 26 24 23 27 32 31 28 33 34 29 30 6 7 3 17 34 2 G series Pump 4 5 Legacy Pump Honda 5...

Page 5: ...ose 3 8 X 25 1 Wire Tuff Skin 5 HP DA Models 1 8 739 011 0 Hose 3 8 X 50 1 Wire Tuff Skin 6 5 HP DA Models 1 8 739 124 0 Hose 3 8 X 25 1 Wire Tuff Skin 5 HP Xpert DD Models 1 8 739 021 0 Hose 3 8 X 50...

Page 6: ...034 0 Label Quick Start Guide 1 196cc 6 5HP Models 1 8 783 037 0 Label Quick Start Guide 2 163cc 5 0HP Legacy Comet Pump Models 1 36 8 783 035 0 Label Operator Warnings Trilingual 1 37 8 783 036 0 La...

Page 7: ...8 725 557 0 Kit suction valve 1 3 8 725 558 0 Kit check valve 1 4 8 725 559 0 Kit injector body 1 5 8 725 560 0 Kit chemical coupling 1 6 8 725 561 0 Kit easy start 1 ITEM PART NO DESCRIPTION QTY 7 8...

Page 8: ...362 507 0 O Ring Seal 8 x 2 NBR 90 1 14 6 413 403 0 Thermo Valve Tin Coated 1 ITEM PART DESCRIPTION QTY 15 5 332 290 0 Helical Spring 1 16 9 175 005 0 Unloader Assembly 1 17 4 132 007 0 Drain Plug Rep...

Page 9: ...MANUAL PUMP EXPLODED VIEW PARTS LIST CONT ITEM PART DESCRIPTION QTY 1 9 166 016 0 Grooved Ball Bearing 1 2 9 135 018 0 Swash Plate Hor 1 3 9 165 356 0 Ball Bearing No 6207 1 4 9 177 314 0 Radial Seal...

Page 10: ...54 6 14 See Kit Below Valve Assembly 6 15 9 803 948 0 O Ring 2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 ITEM PART NO DESCRIPTION QTY 19...

Page 11: ...r Rod 3 47 9 803 965 0 Connecting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 49 9 803 218 0 Spring Washer 6 50 8 933 020 0 Connecting Rod Screw 6 54 9 803 969 0 O Ring 2 62 x 107 62 1 53 9 803 968 0 Cr...

Page 12: ...ug 5 8 18 UNF 1 15 O ring 12 ID x 2 CS A 2 16 O ring 6 ID X 2 CS A 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding connector guide 1 18 O ring backup A 1 6X 1 45X 1 68 19 Conical seal C 1 20 O...

Page 13: ...r inlet hose leaking Check that all hoses and fittings are airtight Turn off machine and trigger spray gun until a steady flow of water emerges through the nozzle Insufficient water supply Turn water...

Page 14: ...garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filter...

Page 15: ...gh Pressure Nozzle Every 6 months Replace Quick Connects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE Th...

Page 16: ...NUAL 16 Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change OIL CHANGE RECORD Check pump oil...

Page 17: ......

Page 18: ...Form 8 780 000 0 Xpert HD DD PD DA Revised 12 10 Printed in U S A or Mexico...

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