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8.780-000.0 • Xpert HD-DD-PD-DA • Rev. 12/10

13

 PRESSURE WASHER  Troubleshooting  Guide

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

LOW OPERATING
PRESSURE

Insuffi cient water supply. Closed 
faucet. Inlet hose kinked

Use larger garden hose; clean inlet water 
screen. Open faucet.

Clogged inlet hose strainer

Check plumbing system for leaks. Retape 
leaks with tefl on tape.

Faulty or mis-adjusted unloader 
valve

Adjust unloader for proper pressure. Install 
repair kit when needed. Call local distributor. 

Worn packing in pump

Call Dealer Customer Support.

Machine has been stored in freez-
ing temperatures

Thaw out machine completely, including 
hose, spray gun and wand.

Slow engine RPM

Call local distributor.

FLUCTUATING 
PRESSURE

Worn or dirty pump valves

Call local distributor.

Nozzle is obstructed

Blow out or remove debris with fi ne needle.

Pump sucking air, inlet hose 
leaking

Check that all hoses and fi ttings are airtight. 
Turn off machine and trigger spray gun until 
a steady fl ow of water emerges through the 
nozzle.

Insuffi cient water supply

Turn water on full force. Check garden hose 
for kinks, leaks or blockage.

PRESSURE LOW  
AFTER PERIOD OF 
NORMAL USE

Nozzle worn

Replace nozzle.

Unloader valve worn

Replace unloader valve.

ENGINE WILL NOT 
START OR STOPS 
WHILE OPERATING 

Low oil shutdown

Fill engine with oil.

Out of gas

Fill fuel tank.

Water in gasoline

Drain gas tank; fi ll with clean fuel.

ENGINE IS
OVERLOADED

Nozzle partially blocked

Clean nozzle.

Excessive pressure from high 
engine RPM

Adjust engine throttle to lower RPM.

WATER OR OIL 
LEAKING FROM 
BOTTOM OF PUMP

A small amount of leaking is 
normal

If excessive leaking occurs, Call local 
distributor.

PRESENCE OF
WATER IN PUMP OIL

(BXD Comet & G 
Pump Series Only)

Water sprayed at machine

Change oil. Direct spray away from machine.

High humidity in air

Check and change oil twice as often.

Piston packing worn. Oil seal worn.

Call local distributor.

Summary of Contents for XPERT-HD 2.3/23 P LEGACY

Page 1: ...2 3 23 P 1 107 104 0 XPERT HD 2 5 27 P 1 107 106 0 PD3 23326 1 107 091 0 PD3 23327 1 107 092 0 PD3 27324 1 107 094 0 DA 232336 1 107 097 0 DA 232337 1 107 098 0 DA 252739 1 107 100 0 DD 232336 1 107 1...

Page 2: ......

Page 3: ...4 Exploded View Parts List 5 6 BXD Comet Pump and Repair Kits 7 Legacy Axial Pump 8 9 G 1 Pump w 3 4 Hollow Shaft Exploded and Parts List 10 11 UU1 Universal Unloader Exploded and Parts List 12 Troub...

Page 4: ...ER SERVICE MANUAL 4 EXPLODED VIEW 15 2 4 9 14 6 10 1 8 11 12 Honda 6 5hp 196cc 5 3 13 7 12 16 18 19 20 21 22 24 25 26 24 23 27 32 31 28 33 34 29 30 6 7 3 17 34 2 G series Pump 4 5 Legacy Pump Honda 5...

Page 5: ...ose 3 8 X 25 1 Wire Tuff Skin 5 HP DA Models 1 8 739 011 0 Hose 3 8 X 50 1 Wire Tuff Skin 6 5 HP DA Models 1 8 739 124 0 Hose 3 8 X 25 1 Wire Tuff Skin 5 HP Xpert DD Models 1 8 739 021 0 Hose 3 8 X 50...

Page 6: ...034 0 Label Quick Start Guide 1 196cc 6 5HP Models 1 8 783 037 0 Label Quick Start Guide 2 163cc 5 0HP Legacy Comet Pump Models 1 36 8 783 035 0 Label Operator Warnings Trilingual 1 37 8 783 036 0 La...

Page 7: ...8 725 557 0 Kit suction valve 1 3 8 725 558 0 Kit check valve 1 4 8 725 559 0 Kit injector body 1 5 8 725 560 0 Kit chemical coupling 1 6 8 725 561 0 Kit easy start 1 ITEM PART NO DESCRIPTION QTY 7 8...

Page 8: ...362 507 0 O Ring Seal 8 x 2 NBR 90 1 14 6 413 403 0 Thermo Valve Tin Coated 1 ITEM PART DESCRIPTION QTY 15 5 332 290 0 Helical Spring 1 16 9 175 005 0 Unloader Assembly 1 17 4 132 007 0 Drain Plug Rep...

Page 9: ...MANUAL PUMP EXPLODED VIEW PARTS LIST CONT ITEM PART DESCRIPTION QTY 1 9 166 016 0 Grooved Ball Bearing 1 2 9 135 018 0 Swash Plate Hor 1 3 9 165 356 0 Ball Bearing No 6207 1 4 9 177 314 0 Radial Seal...

Page 10: ...54 6 14 See Kit Below Valve Assembly 6 15 9 803 948 0 O Ring 2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 ITEM PART NO DESCRIPTION QTY 19...

Page 11: ...r Rod 3 47 9 803 965 0 Connecting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 49 9 803 218 0 Spring Washer 6 50 8 933 020 0 Connecting Rod Screw 6 54 9 803 969 0 O Ring 2 62 x 107 62 1 53 9 803 968 0 Cr...

Page 12: ...ug 5 8 18 UNF 1 15 O ring 12 ID x 2 CS A 2 16 O ring 6 ID X 2 CS A 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding connector guide 1 18 O ring backup A 1 6X 1 45X 1 68 19 Conical seal C 1 20 O...

Page 13: ...r inlet hose leaking Check that all hoses and fittings are airtight Turn off machine and trigger spray gun until a steady flow of water emerges through the nozzle Insufficient water supply Turn water...

Page 14: ...garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filter...

Page 15: ...gh Pressure Nozzle Every 6 months Replace Quick Connects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE Th...

Page 16: ...NUAL 16 Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change OIL CHANGE RECORD Check pump oil...

Page 17: ......

Page 18: ...Form 8 780 000 0 Xpert HD DD PD DA Revised 12 10 Printed in U S A or Mexico...

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