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8.780-000.0 • Xpert HD-DD-PD-DA • Rev. 12/10

PRESSURE WASHER  Troubleshooting  Guide

14

PROBLEM

POSSIBLE CAUSE

SOLUTION

ENGINE OPERATES 
FOR 15 MINUTES 
THEN STOPS

Not enough gas or engine oil

Fill tank with gas. Check oil level.

Vapor lock developed by heat of day

Keep gas tank full to avoid vapor locking.

Obstruction in fuel fi lter

Clean or replace fuel fi lter.

ENGINE LACKS 
POWER

Dirty air fi lter

Replace air fi lter.

ENGINE FALTERS

Choke is opened too soon

Move choke to halfway position until engine 
runs smoothly.

WATER DRIPPING 
FROM UNDER PUMP

Piston packing worn

Call local distributor.

O-Ring plunger retainer worn

Call local distributor.

Cracked piston

Call local distributor.

OIL DRIPPING

Oil seal worn or damaged

Call local distributor.

WATER LEAKING 
FROM PUMP 
PROTECTOR

Spray gun closed with machine 
running 5 minutes or longer

Open spray gun or turn off machine.

Excess water supply pressure

Place a pressure regulator at end of 50' 
garden hose.

NO DETERGENT

Detergent suction tube not properly 
connected to machine

Check connection.

Detergent is too thick

Dilute detergent. For best results, use 
manufacturers detergent.

Detergent fi lter valve is at lowest 
setting

Set detergent fi lter valve to a higher setting.

Filter on detergent suction tube is 
clogged

Run warm water through fi lter to remove 
debris.

Damaged or clogged detergent suc-
tion tube

Remove obstruction or replace detergent 
suction tube.

A high pressure nozzle is attached.

Replace with black detergent nozzle. 

Discharge nozzle is obstructed

Blow out or remove debris with fi ne needle.

GARDEN HOSE 
CONNECTION 
LEAKS

Loose fi ttings

Tighten fi ttings.

Missing/worn rubber washer

Insert new washer.

SPRAY WAND 
LEAKS

Spray wand not properly attached

Slide the spray wand into the gun. Turn the 
wand collar clockwise onto the spray gun 
threads until tight.

Broken o-ring

Call local distributor and order an o-ring.

PUMP IS NOISY

Pump is sucking air

Check that hoses and fi ttings are air tight. 
Turn off machine and purge pump by 
squeezing trigger gun until a steady fl ow of 
water emerges through nozzle. 

TROUBLESHOOTING

Summary of Contents for XPERT-HD 2.3/23 P LEGACY

Page 1: ...2 3 23 P 1 107 104 0 XPERT HD 2 5 27 P 1 107 106 0 PD3 23326 1 107 091 0 PD3 23327 1 107 092 0 PD3 27324 1 107 094 0 DA 232336 1 107 097 0 DA 232337 1 107 098 0 DA 252739 1 107 100 0 DD 232336 1 107 1...

Page 2: ......

Page 3: ...4 Exploded View Parts List 5 6 BXD Comet Pump and Repair Kits 7 Legacy Axial Pump 8 9 G 1 Pump w 3 4 Hollow Shaft Exploded and Parts List 10 11 UU1 Universal Unloader Exploded and Parts List 12 Troub...

Page 4: ...ER SERVICE MANUAL 4 EXPLODED VIEW 15 2 4 9 14 6 10 1 8 11 12 Honda 6 5hp 196cc 5 3 13 7 12 16 18 19 20 21 22 24 25 26 24 23 27 32 31 28 33 34 29 30 6 7 3 17 34 2 G series Pump 4 5 Legacy Pump Honda 5...

Page 5: ...ose 3 8 X 25 1 Wire Tuff Skin 5 HP DA Models 1 8 739 011 0 Hose 3 8 X 50 1 Wire Tuff Skin 6 5 HP DA Models 1 8 739 124 0 Hose 3 8 X 25 1 Wire Tuff Skin 5 HP Xpert DD Models 1 8 739 021 0 Hose 3 8 X 50...

Page 6: ...034 0 Label Quick Start Guide 1 196cc 6 5HP Models 1 8 783 037 0 Label Quick Start Guide 2 163cc 5 0HP Legacy Comet Pump Models 1 36 8 783 035 0 Label Operator Warnings Trilingual 1 37 8 783 036 0 La...

Page 7: ...8 725 557 0 Kit suction valve 1 3 8 725 558 0 Kit check valve 1 4 8 725 559 0 Kit injector body 1 5 8 725 560 0 Kit chemical coupling 1 6 8 725 561 0 Kit easy start 1 ITEM PART NO DESCRIPTION QTY 7 8...

Page 8: ...362 507 0 O Ring Seal 8 x 2 NBR 90 1 14 6 413 403 0 Thermo Valve Tin Coated 1 ITEM PART DESCRIPTION QTY 15 5 332 290 0 Helical Spring 1 16 9 175 005 0 Unloader Assembly 1 17 4 132 007 0 Drain Plug Rep...

Page 9: ...MANUAL PUMP EXPLODED VIEW PARTS LIST CONT ITEM PART DESCRIPTION QTY 1 9 166 016 0 Grooved Ball Bearing 1 2 9 135 018 0 Swash Plate Hor 1 3 9 165 356 0 Ball Bearing No 6207 1 4 9 177 314 0 Radial Seal...

Page 10: ...54 6 14 See Kit Below Valve Assembly 6 15 9 803 948 0 O Ring 2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 ITEM PART NO DESCRIPTION QTY 19...

Page 11: ...r Rod 3 47 9 803 965 0 Connecting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 49 9 803 218 0 Spring Washer 6 50 8 933 020 0 Connecting Rod Screw 6 54 9 803 969 0 O Ring 2 62 x 107 62 1 53 9 803 968 0 Cr...

Page 12: ...ug 5 8 18 UNF 1 15 O ring 12 ID x 2 CS A 2 16 O ring 6 ID X 2 CS A 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding connector guide 1 18 O ring backup A 1 6X 1 45X 1 68 19 Conical seal C 1 20 O...

Page 13: ...r inlet hose leaking Check that all hoses and fittings are airtight Turn off machine and trigger spray gun until a steady flow of water emerges through the nozzle Insufficient water supply Turn water...

Page 14: ...garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filter...

Page 15: ...gh Pressure Nozzle Every 6 months Replace Quick Connects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE Th...

Page 16: ...NUAL 16 Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change OIL CHANGE RECORD Check pump oil...

Page 17: ......

Page 18: ...Form 8 780 000 0 Xpert HD DD PD DA Revised 12 10 Printed in U S A or Mexico...

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