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Instruction Manual
High pressure piston pumps – Series NMT-EBCW, NMT-EBCH, XLTI-EBCH, XLTI-ESA
Rev. 0
Page 2 of 25
TABLE OF CONTENTS
1
OVERVIEW ..................................................................................................................................................................................... 3
1.1
How the manual is structured ............................................................................................................................................. 3
1.1.1
Scope and information contained in this manual ............................................................................................................3
1.1.2
Manual addressees ......................................................................................................................................................... 3
1.1.3
Manual storage .............................................................................................................................................................. 4
1.1.4
Symbols used in the manual ........................................................................................................................................... 4
1.2
Manufacturer ...................................................................................................................................................................... 4
1.3
Service Centres .................................................................................................................................................................... 4
1.4
Warranty ............................................................................................................................................................................. 5
2
PUMP DESCRIPTION ...................................................................................................................................................................... 5
2.1
Main components ............................................................................................................................................................... 7
2.1.1
Technical characteristics ................................................................................................................................................ 8
2.2
Ambient conditions ........................................................................................................................................................... 10
2.3
Vibration ........................................................................................................................................................................... 10
2.4
Noise emissions ................................................................................................................................................................. 10
2.5
High temperatures ............................................................................................................................................................ 10
2.6
Stability ............................................................................................................................................................................. 10
2.7
Fluids under pressure ........................................................................................................................................................ 10
3
SAFETY ......................................................................................................................................................................................... 11
3.1
Preliminary remarks .......................................................................................................................................................... 11
3.2
Residual risks ..................................................................................................................................................................... 12
3.3
Personal protective equipment ..........................................................................................................................................12
3.4
Safe work procedures ....................................................................................................................................................... 12
3.5
Safety during lifting and handling operations ....................................................................................................................13
3.5.1
Description of packing, unpacking and transport procedures .......................................................................................13
3.6
Safety during maintenance ............................................................................................................................................... 13
3.7
Products in use .................................................................................................................................................................. 14
3.8
Signage/ID plate ................................................................................................................................................................ 14
3.9
First Aid measures ............................................................................................................................................................. 15
3.9.1
Tasks of the First Aider ................................................................................................................................................. 15
3.9.2
Emergency call ............................................................................................................................................................. 15
3.9.3
Injuries .......................................................................................................................................................................... 16
3.9.4
Haemorrhage ............................................................................................................................................................... 16
4
PUMP USE .................................................................................................................................................................................... 16
4.1
Intended use ..................................................................................................................................................................... 16
4.2
Prohibited use ................................................................................................................................................................... 17
5
ASSEMBLY AND INSTALLATION .................................................................................................................................................... 17
5.1
Arrangements required from Buyer/User ..........................................................................................................................19
5.2
Preliminary operations before first start-up ......................................................................................................................19
5.3
Long pump shutdown........................................................................................................................................................ 20
5.4
Putting into service ........................................................................................................................................................... 20
6
MAINTENANCE ............................................................................................................................................................................ 22
6.1
Overall maintenance ......................................................................................................................................................... 22
7
TROUBLESHOOTING .................................................................................................................................................................... 24
7.1
Problems and possible solutions ........................................................................................................................................24
8
DISASSEMBLY AND DISPOSAL ...................................................................................................................................................... 25
9
SPARE PARTS ................................................................................................................................................................................ 25