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9.807-623.0  •  Rev. 10/15

3

  

PRESSURE W

ASHER

 

OPERA

T

OR’S MANU

AL  

INTRODUCTION & IMPORTANT SAFETY INFORMATION

Thank you for purchasing this Pressure Washer.

We reserve the right to make changes at any time 
without incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of 
the manufacturer’s operating instructions and warnings 
before using this pressure washer. Warning information 
should be emphasized and understood. If the operator 
is not fl uent in English, the manufacturer’s instructions 
and warnings shall be read to and discussed with 
the operator in the operator’s native language by the 
purchaser/owner, making sure that the operator com-
prehends its contents.

Owner and/or user must study and maintain for future 
reference the manufacturers’ instructions.

The operator must know how to stop the machine 
quickly and understand the operation of all controls. 
Never permit anyone to operate the engine without 
proper instructions.

SAVE THESE  INSTRUCTIONS 

This manual should be considered a permanent 
part of the machine and should remain with it if 
machine is resold.

When ordering parts, please specify model and 
serial number. Use only identical replacement parts.

This machine is to be used only by trained operators.

IMPORTANT SAFETY 

INFORMATION

READ OPERATOR’S 

MANUAL THOROUGHLY 

PRIOR TO  USE.

WARNING: To reduce the risk of 
injury, read operating instruc-
tions carefully before using.

  1.  Read the owner's manual 

thoroughly. Failure to follow 
instructions could cause mal-
function of the machine and 
result in death, serious bodily 
injury and/or property dam-
age.

  2.  Know how to stop the machine and bleed pressure 

quickly. Be thoroughly familiar with the controls.

  3.  Stay alert — watch what you are doing.

  4. All installations must comply with local codes. 

Contact your electrician, plumber, utility company 
or the selling distributor for specifi c details.

WARNING

RISK OF

ASPHYXIATION:  USE 

THIS PRODUCT ONLY 

IN A WELL

VENTILATED AREA.

WARNING: Risk of asphyxiation. 
Use this product only in a well 
ventilated area.

   5.  Avoid installing machines in 

small areas or near exhaust 
fans. Exhaust contains poi-
sonous carbon monoxide 
gas; exposure may cause loss 
of consciousness and may 
lead to death. It also contains

 

 chemicals known, in certain quantities, to cause 

cancer, birth defects or other reproductive harm.

WARNING

RISK OF FIRE. 

DO NOT ADD FUEL 
WHEN OPERATING 

MACHINE.

WARNING: Risk of fi re. Do not 
add fuel when the product is 
operating.

WARNING: Risk of explosion —  
do not spray fl ammable liquids.

  6.  Do not place machine near 

fl ammable objects as the en-
gine is hot.

WARNING: This product contains 

chemicals known to the state of California to cause 
cancer and birth defects or other reproductive harm. 
Operation of this equipment may create sparks that 
can start fi res around  dry vegetation. A spark arres-
tor may be required. The operator should contact: 
Local fi re agencies for laws or regulations relating 
to fi re prevention requirements.

7. Allow engine to cool for 1-2 minutes before refueling. If 

any fuel is spilled, make sure the area is dry before 
testing the spark plug or starting the engine. (Fire 
and/or explosion may occur if this is not done.)

 

  Gasoline engines on mobile or portable equipment 

shall be refueled:

  

a. outdoors;

 

  b.  with the engine on the equipment stopped;

 

 c.  with no source of ignition within 10 feet of 

 

the dispensing point; and

 

  d.  with an allowance made for expansion of the  

 

fuel should the equipment be exposed to a  

 

higher ambient temperature.

 

  In an overfi lling situation, additional precautions are 

necessary to ensure that the situation is handled 
in a safe manner.

WARNING: Risk of injury. Disconnect battery 
ground terminal before servicing.

  8.  Transport/repair with fuel tank EMPTY or with fuel 

shut-off valve OFF. 

Summary of Contents for HD 3.0/30 Pb

Page 1: ... MODEL ORDER HD 3 0 30 Pb 1 575 152 0 HD 3 7 35 Pb 1 575 154 0 HD 3 0 40 Pb 1 575 155 0 OPERATOR S MANUAL To locate your local Kärcher Commercial Pressure Washer Dealer nearest you visit www karchercommercial com ...

Page 2: ...nformation 3 4 Component Identification 5 Assembly Instructions 6 Operating Instructions 7 8 Detergents Cleaning Techniques 9 Shut Down and Clean Up 10 Storage 10 Troubleshooting 11 Adjusting Unloader Valves 11 Preventative Maintenance 12 Oil Change Record 12 Models 152 0 154 0 155 0 Exploded View 13 Models 152 0 154 0 155 0 Exploded View Parts List 14 15 Specifications 16 17 Hose and Spray Gun As...

Page 3: ...h local codes Contact your electrician plumber utility company or the selling distributor for specific details WARNING RISK OF ASPHYXIATION USE THIS PRODUCT ONLY IN A WELL VENTILATED AREA WARNING Risk of asphyxiation Use this product only in a well ventilated area 5 Avoid installing machines in small areas or near exhaust fans Exhaust contains poi sonous carbon monoxide gas exposure may cause loss...

Page 4: ...e devel oped by these machines will cause personal injury or equip ment damage Keep clear of nozzle Use caution when oper ating Do not direct discharge stream at people or severe in jury or death will result 13 Never make adjustments on machine while in operation 14 Be certain all quick coupler fittings are secured before using pressure washer WARNING PROTECT FROM FREEZING WARNING Protect machine ...

Page 5: ...onnected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple detergent injector nipple and the other end to spray gun Note If trigger on spray gun is released for more than 1 2 minutes water may leak from pump protec tor Warm water will discharge from pump protector onto floor This system prevents internal pump damage from high temperatures Starter Grip High Pressure...

Page 6: ...locks Pull the nozzle to make sure it is secure STEP 7 Connect high pressure hose to pump discharge fitting Push coupler collar forward until secure STEP 5 Pull the spring loaded collar of the wand coupler back to insert your choice of pressure nozzle STEP 8 Connect garden hose to a clean cold water source and open supply valve completely NEVER use hot water ASSEMBLY INSTRUCTIONS STEP 9 Connect th...

Page 7: ...Check pump oil level by using dipstick or observe oil level in oil window if equipped Use 30 wt non detergent oil STEP 5 Move the fuel shut off valve to the On posi tion When the engine is not in use leave the fuel valve in the OFF position STEP 4 Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle OPERATING INSTRUCTIONS STEP 3 Fill g...

Page 8: ...o fast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in hand OPERATING INSTRUCTIONS CONT The five color coded quick connect nozzles provide a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse select the white 40 or green ...

Page 9: ...CLEANING TIPS Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not al low detergent to dry on surface If surface appears to be dry...

Page 10: ... the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carburetor 3 Pour about one teaspoon of engine oil through the spark plug hole pull the starter grip several times and replace the plug Then pull the starter grip slowly until you feel increase...

Page 11: ...eplace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply and possibility of air seepage Valves sticking Check and clean or replace if necessary Unloader valve seat faulty Check and replace if necessary FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water su...

Page 12: ...nce Regular preventative maintenance will add many hours to the life of your pressure washer Perform maintenance more often under severe conditions Maintenance Operation Every 8 Hrs or Daily 25 Hrs or Weekly 50 Hrs or Monthly 100 Hrs or Yearly Yearly Check Oil Pump X Engine X Change Oil Pump X Engine X Air Cleaner Check Clean Spark Plug X Check Valve Clearance X Fuel Tank Filter X Water Filter Cle...

Page 13: ...act Loca l Fire Agen cies for Laws or Regu lation s Relat ing to Fire Preve ntion Requ ireme nts WA RN IN G 8 917 0 15 0 EXPLODED VIEW 1 575 152 0 154 0 155 0 17 18 9 10 11 12 10 11 16 13 15 31 19 27 29 6 28 30 1 59 58 58 2 3 4 6 5 57 40 41 42 45 43 39 38 37 32 36 32 35 44 34 49 51 25 24 60 61 54 11 14 47 52 50 48 23 56 55 59 22 21 53 11 20 10 63 33 58 58 20 46 28 28 28 62 61 60 61 60 6 58 59 57 1...

Page 14: ...nt 1 Non Adj 3 5 GPM 0 083 35 9 802 254 0 Hose 1 4 Push On 1 ft Fuel Line All except 155 0 36 8 706 958 0 Barb 1 4 Barb x 1 4 ML Pipe 1 90 All Except 155 0 ITEM PART NO DESCRIPTION QTY 37 8 706 955 Hose Barb 1 4 Barb x 1 8 1 ML Pipe 90 All Except 155 0 154 0 8 706 940 0 Hose Barb 1 4 Barb x 1 8 1 ML Pipe 154 0 38 9 802 190 0 Valve E Z Start 1 3 8 MPT x 1 8 FPT 9 804 065 0 Valve E Z Start 1 1 4 MPT...

Page 15: ...0 0 Unloader VRT3 Ez Start 155 0 1 72 9 802 870 0 Block Unloader 1 3 8 x 3 8 1 25 Steel 155 0 73 9 802 728 0 Bolt 3 8 x 2 NC HH 155 0 2 74 9 802 807 0 Washer 3 8 SAE Flat 155 0 2 75 9 197 003 0 Nut 3 8 ESNA NC 155 0 2 76 8 705 974 0 Nipple 3 8 Hex Steel 155 0 1 77 9 802 129 0 Elbow 3 8 x 1 2 JIC 155 0 1 78 8 706 860 0 Street Tee 1 2 155 0 1 79 9 802 128 0 Nipple 1 2 x 1 2 JIC 155 0 1 80 9 802 259 ...

Page 16: ...o Pump Pulley Pump Pulley Part No 1 575 152 0 3 0 3000 3 5 KD3030 9 804 006 0 9 175 018 0 GX270 270cc 8 750 680 0 2BK80 9 802 389 0 1 575 154 0 3 7 3500 4 0 KM4035R 3 8 751 189 0 9 175 018 0 GX390 390cc 8 750 580 0 2BK90H 8 715 593 0 1 575 155 0 3 0 4000 3 0 KM3540R 3 8 751 186 0 8 750 300 0 GX390 390cc 8 750 580 0 2BK80H 9 802 389 0 SPECIFICATIONS ...

Page 17: ...No Engine Bushing Bushing Part No Belt Size Belt Part No 1 575 152 0 24MM 9 802 402 0 2BK40H 9 802 384 0 HX1 9 802 398 0 BX38 2 9 802 417 0 1 575 154 0 24MM 9 802 402 0 2BK32H 9 802 381 0 HX1 9 802 398 0 BX39 2 9 802 418 0 1 575 155 0 24MM 9 802 402 0 2BK40H 9 802 384 0 HX1 9 802 398 0 BX38 2 9 802 417 0 SPECIFICATIONS ...

Page 18: ...e Breakdown for Part Numbers 5 8 739 125 0 Hose 3 8 x 50 1 Wire Tuff Flex 150 0 151 0 152 0 1 8 739 203 0 Hose 3 8 x 50 2 Wire Tuff Flex 154 0 155 0 1 6 9 802 166 0 Coupler 3 8 Female Brass 1 7 9 802 216 0 Injector Chemical Non Adjust 3 5 GPM 083 1 8 6 390 126 0 Clamp Hose 2 9 9 802 251 0 Tube 1 4 x 1 2 Clear Vinyl 6 ft 10 8 707 057 0 TStrainer Plastic 1 4 Hose Barb 1 11 9 802 170 0 Nipple 3 8 x 3...

Page 19: ... nut Item 19 onto the stem Item 3 until the threads cut into the nylon insert of the lock nut Item 19 If adjustment knob Item 24 DOES NOT make contact with upper nut Items 20 remove adjusting knob Item 24 re adjust raise nuts Items 20 on stem Item 3 and re attach adjustment knob Item 24 then repeat step 6 If adjustment knob Item 24 DOES make contact with upper nut release the trigger of the spray ...

Page 20: ...18 9 802 925 0 Brass Plug 3 8 2 ITEM PART NO DESCRIPTION QTY 23 9 802 944 0 Hexagonal Screw 8 24 8 717 210 0 Closed Bearing Housing 1 25 9 803 192 0 O Ring Ø1 78 x 60 05 2 26 8 933 011 0 Tapered Roller Bearing 2 27 9 803 146 0 Crankshaft 3540 1 9 803 147 0 Crankshaft 4035 1 28 9 803 167 0 Crankshaft Key 1 29 9 802 921 0 Oil Dip Stick 1 30 9 803 140 0 Crankshaft Seal 1 31 9 803 178 0 Shim 2 32 8 71...

Page 21: ...4 1 48 9 802 939 0 Cover Screw 5 Available in kit See below REPAIR KIT NO 8 725 360 0 8 725 358 0 8 725 361 0 8 725 359 0 8 725 237 0 8 933 023 0 9 802 603 0 9 802 609 0 KIT DESCRIPTION Plunger Seal 4035 18mm Plunger Seal 3540 15mm Complete Seal Packing 4035 18mm Complete Seal Packing 3540 15mm Plunger 4030 18mm Plunger 3540 15mm Complete Valve Plunger Oil Seals ITEM NUMBERS INCLUDED 3 5 7 3 5 7 3...

Page 22: ...www karchercommercial com Form 9 807 623 0 Revised 10 15 Printed in U S A or Mexico ...

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