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CART SERIES • 9.801-629.0 • Rev. 07/17

PRESSURE WASHER    Troubleshooting  Guide

14

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

LOW OPERATING

PRESSURE

Insufficient  water  supply.  Closed 
faucet. Inlet hose kinked

Use  larger  garden  hose;  clean  inlet  water 
screen. Open faucet.

Clogged inlet hose strainer

Check  plumbing  system  for  leaks.  Re-tape 
leaks with Teflon tape.

Faulty or improperly adjusted 
unloader valve

Adjust  unloader  for  proper  pressure.  Install 
repair kit when needed. Contact local dealer.

Worn packing in pump

Contact local dealer.

Machine  has  been  stored  in 
freezing temperatures

Thaw  out  machine  completely,  including 
hose, spray gun and wand.

Slow engine RPM

Contact local dealer.

FLUCTUATING 

PRESSURE

Worn or dirty pump valves

Contact local dealer.

Nozzle is obstructed

Blow out or remove debris with fine needle.

Pump  sucking  air,  inlet  hose 
leaking

Check all pump lines and connections.

PRESSURE LOW  

AFTER PERIOD OF 

NORMAL USE

Nozzle worn

Replace nozzle.

Unloader valve worn

Replace unloader valve.

ENGINE WILL NOT 

START OR STOPS  

WHILE OPERAT-

ING 

Low oil shutdown

Fill engine with oil.

Out of gas

Fill fuel tank.

Water in gasoline

Drain gas tank; fill with clean fuel.

ENGINE IS

OVERLOADED

Nozzle partially blocked

Clean nozzle.

Excessive  pressure  from  high 
engine RPM

Adjust engine throttle to lower RPM.

WATER OR OIL 

LEAKING FROM 

BOTTOM OF PUMP

A small amount of leaking is nor

-

mal

If  excessive  leaking  occurs,  Contact  local 
dealer.

PRESENCE OF 

WATER

IN PUMP OIL

Water sprayed at machine

Change oil. Direct spray away from ma

-

chine.

High humidity in air

Check and change oil twice as often.

Piston packing worn. Oil seal 
worn.

Contact local dealer.

Summary of Contents for HD 2.3/24 P

Page 1: ...39 1 107 033 0 DB 383539 1 107 034 0 DB 354039 1 107 222 0 DG 232437 1 107 138 0 1 107 244 0 DG 252737 1 107 139 0 1 107 245 0 DG 303037 1 107 140 0 DG 383537 1 107 141 0 DG 354037 1 107 225 0 1 107 2...

Page 2: ......

Page 3: ...r You should record both serial number and date of purchase and keep in a safe place for future reference Exploded View 4 Exploded View Parts List 5 6 Specifications 6 Gun and Wand Exploded View and P...

Page 4: ...ZA R SIN ANT ES NO HAB ER LEI DO EL MA NUA L T S C O T E M C S T C S F A D V A S A M R T O S C L F A L R R F P R WARNIN G EXPLODED VIEW 37 44 34 35 36 23 26 14 33 25 26 28 30 31 32 33 6 5 5 2 2 3 3 8...

Page 5: ...3 5 40 White 1 8 904 156 0 Nozzle Kit 4 0 3500 PSI 1 8 712 345 0 Nozzle 4 0 0 Red 1 8 712 346 0 Nozzle 4 0 15 Yellow 1 8 712 347 0 Nozzle 4 0 25 Green 1 8 712 348 0 Nozzle 4 0 40 White 1 8 712 398 0...

Page 6: ...0 0 Washer 5 16 Flat 8 2400 2700 PSI Models 9 802 807 0 Washer 3 8 Flat 12 3000 3500 4000 PSI Models 51 8 751 096 0 Label Regulation 4442 6 1 52 8 706 207 0 Elbow 3 8 Str 90 Deg Steel 1 4000 PSI Model...

Page 7: ...4000 PSI Models 1 9 802 223 0 Gun Sk2 3 8 Inlet Lance 22mm Coupler PC Models Except 4000 PSI Models 1 8 751 269 0 AL12 Eagle3 Trigger Gun DB Except 4000 PSI Models 1 8 750 247 0 Gun M407 All 4000 PSI...

Page 8: ...0 Valve Plug 6 16 8 754 854 0 Bolt Manifold M14 x 40 2 17 8 754 850 0 Washer Lock 2 18 9 803 198 0 Washer Cooper G3 8 1 ITEM PART NO DESCRIPTION QTY 19 8 707 262 0 Plug Brass G3 8 1 20 See Kits Below...

Page 9: ...opper 3 47 8 754 827 0 Plunger Rod 3 48 9 803 965 0 Connecting Rod Pin 3 49 9 803 966 0 Connecting Rod 3 50 8 933 020 0 Screw Connecting Rod 6 51 8 754 847 0 O ring 2 62 X 111 62 1 52 8 754 842 0 Cove...

Page 10: ...ve Assembly 6 13 9 803 193 0 O Ring 2 62 x 20 29 6 14 9 802 928 0 Valve Plug 6 15 9 802 938 0 Manifold Stud Bolt 8 16 9 802 884 0 Washer 8 17 9 803 198 0 Copper Washer 3 8 1 18 9 802 925 0 Brass Plug...

Page 11: ...g Washer 6 56 9 803 238 0 Connecting Rod Screw 6 57 8 933 016 0 O Ring 2 62 x 126 67 1 58 8 751 229 0 Crankcase Cover 1 59 9 803 197 0 O Ring 1 78 x 14 1 60 9 803 202 0 Sight Glass G3 4 1 Part availab...

Page 12: ...UNF D 1 15 O Ring 12 ID x 2 CS A D 2 16 O Ring 6 ID X 2 CS A D 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding Connector Guide 1 18 O Ring Backup A D 1 6 x 1 45 x 1 68 19 Ball Housing Assy C D...

Page 13: ...15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 VBT UNLOADER EXPLODED VIEW VBT UNLOADER EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Wa...

Page 14: ...mp valves Contact local dealer Nozzle is obstructed Blow out or remove debris with fine needle Pump sucking air inlet hose leaking Check all pump lines and connections PRESSURE LOW AFTER PERIOD OF NOR...

Page 15: ...of 50 garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufac turers detergent Detergent...

Page 16: ...el before first use of your new pressure washer Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil...

Page 17: ...Form 9 801 629 0 Revised 07 17 Printed in U S A or Mexico...

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