background image

CART SERIES • 9.801-629.0 • Rev. 07/17

15

 PRESSURE WASHER  Troubleshooting  Guide

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

ENGINE  

OPERATES FOR 

15 MIN. THEN  

STOPS

Not enough gas or engine oil

Fill tank with gas. Check oil level.

Vapor lock developed by heat 
of day

Keep gas tank full to avoid vapor locking.

Obstruction in fuel filter

Clean or replace fuel filter.

ENGINE LACKS 

POWER

Dirty air filter

Replace air filter.

ENGINE FALTERS

Choke is opened too soon

Move choke to halfway position until engine 
runs smoothly.

WATER DRIPPING 

FROM 

UNDER PUMP

Piston packing worn

Contact local dealer.

O-Ring plunger retainer worn

Contact local dealer.

Cracked piston

Contact local dealer.

OIL DRIPPING

Oil seal worn or damaged

Contact local dealer.

WATER LEAK-

ING FROM PUMP 

PROTECTOR

Spray gun closed with machine 
running 5 minutes or longer

Open spray gun or turn off machine.

Excess water supply pressure

Place a pressure regulator at end of 50' garden 
hose.

NO DETERGENT

Detergent suction tube not 
properly connected to machine

Check connection.

Detergent is too thick

Dilute detergent. For best results, use manufac

-

turers detergent.

Detergent filter valve is at low

-

est setting

Set detergent filter valve to a higher setting.

Filter on detergent suction tube 
is clogged

Run warm water through filter to remove debris.

Damaged or clogged detergent 
suction tube

Remove obstruction or replace detergent suc

-

tion tube.

A high pressure nozzle is at

-

tached.

Replace with black detergent nozzle. 

Discharge nozzle is obstructed

Blow out or remove debris with fine needle.

GARDEN HOSE 

CONNECTION 

LEAKS

Loose fittings

Tighten fittings.

Missing/worn rubber washer

Insert new washer.

SPRAY WAND 

LEAKS

Spray wand not properly at

-

tached

Slide the spray wand into the gun. Turn the 
wand collar clockwise onto the spray gun 
threads until tight.

Broken o-ring

Call your distributor and order an o-ring.

PUMP IS NOISY

Pump is sucking air

Check that hoses and fittings are air tight. Turn 
off machine and purge pump by squeezing 
trigger gun until a steady flow of water emerges 
through nozzle. 

Summary of Contents for HD 2.3/24 P

Page 1: ...39 1 107 033 0 DB 383539 1 107 034 0 DB 354039 1 107 222 0 DG 232437 1 107 138 0 1 107 244 0 DG 252737 1 107 139 0 1 107 245 0 DG 303037 1 107 140 0 DG 383537 1 107 141 0 DG 354037 1 107 225 0 1 107 2...

Page 2: ......

Page 3: ...r You should record both serial number and date of purchase and keep in a safe place for future reference Exploded View 4 Exploded View Parts List 5 6 Specifications 6 Gun and Wand Exploded View and P...

Page 4: ...ZA R SIN ANT ES NO HAB ER LEI DO EL MA NUA L T S C O T E M C S T C S F A D V A S A M R T O S C L F A L R R F P R WARNIN G EXPLODED VIEW 37 44 34 35 36 23 26 14 33 25 26 28 30 31 32 33 6 5 5 2 2 3 3 8...

Page 5: ...3 5 40 White 1 8 904 156 0 Nozzle Kit 4 0 3500 PSI 1 8 712 345 0 Nozzle 4 0 0 Red 1 8 712 346 0 Nozzle 4 0 15 Yellow 1 8 712 347 0 Nozzle 4 0 25 Green 1 8 712 348 0 Nozzle 4 0 40 White 1 8 712 398 0...

Page 6: ...0 0 Washer 5 16 Flat 8 2400 2700 PSI Models 9 802 807 0 Washer 3 8 Flat 12 3000 3500 4000 PSI Models 51 8 751 096 0 Label Regulation 4442 6 1 52 8 706 207 0 Elbow 3 8 Str 90 Deg Steel 1 4000 PSI Model...

Page 7: ...4000 PSI Models 1 9 802 223 0 Gun Sk2 3 8 Inlet Lance 22mm Coupler PC Models Except 4000 PSI Models 1 8 751 269 0 AL12 Eagle3 Trigger Gun DB Except 4000 PSI Models 1 8 750 247 0 Gun M407 All 4000 PSI...

Page 8: ...0 Valve Plug 6 16 8 754 854 0 Bolt Manifold M14 x 40 2 17 8 754 850 0 Washer Lock 2 18 9 803 198 0 Washer Cooper G3 8 1 ITEM PART NO DESCRIPTION QTY 19 8 707 262 0 Plug Brass G3 8 1 20 See Kits Below...

Page 9: ...opper 3 47 8 754 827 0 Plunger Rod 3 48 9 803 965 0 Connecting Rod Pin 3 49 9 803 966 0 Connecting Rod 3 50 8 933 020 0 Screw Connecting Rod 6 51 8 754 847 0 O ring 2 62 X 111 62 1 52 8 754 842 0 Cove...

Page 10: ...ve Assembly 6 13 9 803 193 0 O Ring 2 62 x 20 29 6 14 9 802 928 0 Valve Plug 6 15 9 802 938 0 Manifold Stud Bolt 8 16 9 802 884 0 Washer 8 17 9 803 198 0 Copper Washer 3 8 1 18 9 802 925 0 Brass Plug...

Page 11: ...g Washer 6 56 9 803 238 0 Connecting Rod Screw 6 57 8 933 016 0 O Ring 2 62 x 126 67 1 58 8 751 229 0 Crankcase Cover 1 59 9 803 197 0 O Ring 1 78 x 14 1 60 9 803 202 0 Sight Glass G3 4 1 Part availab...

Page 12: ...UNF D 1 15 O Ring 12 ID x 2 CS A D 2 16 O Ring 6 ID X 2 CS A D 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding Connector Guide 1 18 O Ring Backup A D 1 6 x 1 45 x 1 68 19 Ball Housing Assy C D...

Page 13: ...15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 VBT UNLOADER EXPLODED VIEW VBT UNLOADER EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Wa...

Page 14: ...mp valves Contact local dealer Nozzle is obstructed Blow out or remove debris with fine needle Pump sucking air inlet hose leaking Check all pump lines and connections PRESSURE LOW AFTER PERIOD OF NOR...

Page 15: ...of 50 garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufac turers detergent Detergent...

Page 16: ...el before first use of your new pressure washer Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil...

Page 17: ...Form 9 801 629 0 Revised 07 17 Printed in U S A or Mexico...

Reviews: