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9.800-087.0  •  Rev. 10/09

PRESSURE WASHER  Troubleshooting  Guide

12

TROUbLESHOOTINg

PRObLEM

POSSIbLE CAUSE

SOLUTION

LOW OPERATINg
PRESSURE

Faulty pressure gauge

Install new gauge.

Insufficient water supply

Use larger garden hose; clean filter washer 
at water inlet.

Old, worn or incorrect spray nozzle

Match nozzle number to machine and/or 

replace with new nozzle.

Plumbing or hose leak

Check plumbing system for leaks. Retape 

leaks with teflon tape.

Faulty or misadjusted unloader valve 

(where applicable)

Adjust unloader for proper pressure. Install 
repair kit when needed. 

Note: Tampering 

with the factory setting may cause personal 

injury and/or property damage, and will void 
the manufacturer's warranty.

Worn packing in pump

Install new packing kit.

Fouled or dirty inlet or discharge 

valves in pump

Clean inlet and discharge valves.

Worn inlet or discharge valves

Replace with valve kit.

Slow engine RPM

Set engine speed per specifications (approxi-

mately 2800 RPM - 3400 RPM)

fLUCTUATINg
PRESSURE

Valves worn

Check and replace if necessary.

Blockage in valve

Check and clean out if necessary.

Pump sucking air

Check water supply and suction line for air 
seepage at joints.

Worn piston packing

Check and replace if necessary.

PRESSURE LOW
AfTER PERIOD  
Of NORMAL USE

Nozzle worn

Check and replace if necessary.

Inlet or discharge valves blocked or 

worn

Check and clean or replace if necessary.

Unloader valve seat worn

Check and replace if necessary.

PUMP NOISE

Air suction line

Check water supply and connections on suc-
tion line.

Broken or weak inlet or discharge 

valve springs

Check and replace if necessary.

Foreign matter in valves

Check and clean if necessary.

Worn bearings

Check and replace if necessary.

Excessive temperature of liquid

Reduce to below 180°F (75°C)

Summary of Contents for HD 2.3/24 P / CD-23243

Page 1: ...ANUAL To locate your local K rcher Shark Commercial Pressure Washer Dealer nearest you visit www karchercommercial com or www karchershark com R MODEL ORDER HD 2 3 24 P CD 232437 1 575 350 0 HD 2 3 23...

Page 2: ......

Page 3: ...Rev 10 09 Important Safety Information 4 5 Component Identification 6 Assembly Instructions 7 Operating Instructions 8 9 Applying Detergent and General Operating Techniques 10 Shut Down and Clean Up...

Page 4: ...ct your electrician plumber utility company or the selling distributor for specific details WARNING risk of asphyxiation use this product only in a well ventilated area WARNING Risk of asphyxiation Us...

Page 5: ...re devel oped by these machines will cause personal injury or equip ment damage Keep clear of nozzle Use caution when oper ating Do not direct discharge stream at people or severe in jury or death wil...

Page 6: ...l leak from valve Warm water will discharge from pump protector onto floor This system prevents internal pump damage Detergent Injector Allows you to siphon and mix detergents High Pressure Hose Conne...

Page 7: ...tting Push coupler collar forward until secure STEP 2 Attach nozzle extension to spray gun wand Tighten both by hand STEP 3 Connect garden hose to the cold water source Before installing nozzle turn o...

Page 8: ...detergent oil STEP 4 Connect garden hose to the cold water source and turn water on completely Never use hot water STEP 6 Rotate the fuel shut off valve to the On posi tion fully counterclockwise on B...

Page 9: ...rn starter gently After the engine warms up enough to run smoothly move choke to run position and throttle to fast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in...

Page 10: ...tly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow deterg...

Page 11: ...sure washer When the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fu...

Page 12: ...valves in pump Clean inlet and discharge valves Worn inlet or discharge valves Replace with valve kit Slow engine RPM Set engine speed per specifications approxi mately 2800 RPM 3400 RPM FLUCTUATING...

Page 13: ...des it may be necessary to install a high altitude main jet carburetor Contact your local authorized engine sales and service center for details oil squirts out of oil cap on pump Pump overfilled with...

Page 14: ...m maintenance more often under severe conditions OIL CHANGE RECORD Check pump oil and engine oil level before first use of your new pressure washer maintenance schedule Engine Oil Inspect Every 8 hour...

Page 15: ...ghtning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 8...

Page 16: ...R www karchercommercial com www karchershark com Form 9 800 087 0 Revised 10 09 Printed in U S A or Mexico...

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