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9.800-082.0  • 15751000-1100 • Rev. 04/09

OPERATOR’S MANUAL

        

PRESSURE WASHER

  

4

INTRODUCTION & IMPORTANT SAfETy INfORMATION

Thank you for purchasing this Pressure Washer.

We  reserve  the  right  to  make  changes  at  any  time 

without incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of 

the manufacturer’s operating instructions and warnings 
before using this pressure washer. Warning information 
should be emphasized and understood. If the operator 
is  not  fluent  in  English,  the  manufacturer’s  instruc-
tions  and  warnings  shall  be  read  to  and  discussed 

with the operator in the operator’s native language by 
the purchaser/owner, making sure that the operator 

comprehends its contents.

Owner and/or user must study and maintain for future 

reference the manufacturers’ instructions.
The  operator  must  know  how  to  stop  the  machine 
quickly and understand the operation of all controls. 

Never  permit  anyone  to  operate  the  engine  without 

proper instructions.

This manual should be considered a permanent 

part of the machine and should remain with it 
if machine is resold.
When ordering parts, please specify model and 
serial number. Use only identical replacement 
parts.
This  machine  is  to  be  used  only  by  trained 
operators.

IMPORTANT SAfETy 

INfORMATION

READ OPERATOR’S 

MANUAL THOROUGHLy 

PRIOR TO USE.

WARNING: To reduce the risk 
of  injury,  read  operating  in-
structions carefully before us-
ing.

  1.  Read  the  owner's  man

-

ual  thoroughly.  Failure  to 
follow  instructions  could 
cause  malfunction  of  the 
machine  and  result  in 
death,  serious  bodily  in-

jury and/or property damage.

  2.  Know how to stop the machine and bleed pressure 

quickly. Be thoroughly familiar with the controls.

  3.  Stay alert — watch what you are doing.

  4.  All  installations  must  comply  with  local  codes. 

Contact your electrician, plumber, utility company 
or the selling distributor for specific details.

WARNING

RISk Of 

ASPHyxIATION:  USE 

THIS PRODUCT ONLy IN 

A WELL 

vENTILATED AREA.

WARNING: Risk of asphyxiation. 
Use this product only in a well 
ventilated area.

   5.  Avoid  installing  machines  in 

small areas or near exhaust 
fans.  Exhaust  contains  poi-
sonous carbon monoxide gas; 
exposure may cause loss of 
consciousness and may lead 
to  death.  It  also  contains

    chemicals known, in certain quantities, to cause 

cancer, birth defects or other reproductive harm.

WARNING

RISk Of fIRE.  

DO NOT ADD fUEL 

WHEN OPERATING 

MACHINE.

WARNING: Risk of fire. Do not 
add  fuel  when  the  product  is 
operating.
WARNING:  Risk  of  explosion 
—   do  not  spray  flammable 
liquids.

  6.  D o   n o t   p l a c e   m a c h i n e 

n e a r   f l a m m a b l e   o b -
jects  as  the  engine  is  hot.

WARNING: This product contains chemicals known 
to the state of California to cause cancer and birth 
defects or other reproductive harm. Operation of 
this equipment may create sparks that can start 
fires around  dry vegetation. A spark arrestor may 
be required. The operator should contact: Local 
fire agencies for laws or regulations relating to fire 
prevention requirements.

  7.   Allow engine to cool for 1-2 minutes before refu

-

eling. If any fuel is spilled, make sure the area is 
dry before testing the spark plug or starting the 

engine. (Fire and/or explosion may occur if this is 

not done.)

    Gasoline engines on mobile or portable equipment 

shall be refueled:

    a.  outdoors;
    b.  with the engine on the equipment stopped;

    c.  with  no  source  of  ignition  within  10  feet  of 

 

 

the dispensing point; and

    d.  with an allowance made for expansion of the  

 

fuel  should  the  equipment  be  exposed  to  a  

 

higher ambient temperature.

    In an overfilling situation, additional precautions 

are  necessary  to  ensure  that  the  situation  is 
handled in a safe manner.

WARNING:  Risk  of  injury.  Disconnect  battery 
ground terminal before servicing.

  8.  Transport/repair with fuel tank EMPTY or with fuel 

shut-off valve OFF. 

Summary of Contents for DG-232437

Page 1: ...L LO W EN GIN E STO PS IMM ED IAT ELY RE AD OW NE R S MA NU AL BE FO RE OP ER AT ION LIR E LE MA NU EL D U TIL ISA TE UR AV AN T US AG E VO R INB ET RIE BN AH ME UN BE DIN GT BE DIE NU NG SA NL EIT UN...

Page 2: ......

Page 3: ...keep in a safe place for future reference Important Safety Information 4 5 Component Identification 6 Assembly Instructions 7 Operating Instructions 8 9 Applying Detergent and General Operating Techn...

Page 4: ...es Contact your electrician plumber utility company or the selling distributor for specific details WARNING risk of asphyxiation use this product only in a well ventilated area WARNING Risk of asphyxi...

Page 5: ...High pressure de veloped by these machines will cause personal injury or equip ment damage Keep clear of nozzle Use caution when op erating Do not direct discharge stream at people or severe injury or...

Page 6: ...th trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge ni...

Page 7: ...is seated properly STEP 8 Connect the high pres sure hose to the pump discharge nipple Push coupler collar forward until secure STEP 5 Attach nozzle extension to spray gun wand Tighten both by hand S...

Page 8: ...oil level by using dipstick or observe oil level in oil window if equipped Use 30 wt non detergent oil STEP 5 Rotate the fuel shut off valve to the On position Slide the fuel valve lever to the ON po...

Page 9: ...rottle to fast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in hand operating instructions con t WARNING Never replace nozzles without engaging the safety latch o...

Page 10: ...ace with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square an...

Page 11: ...sher is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carbureto...

Page 12: ...ump valves Contact local dealer Nozzle is obstructed Blow out or remove debris with fine needle Pump sucking air inlet hose leak ing Check all pump lines and connections pressure low after period of n...

Page 13: ...of 50 garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufac turers detergent Detergen...

Page 14: ...vel before first use of your new pressure washer Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oi...

Page 15: ...repr oduc tive harm Ope ratio n of This Equ ipme nt May Crea te Spar ks That Can Star t Fires Arou nd Dry Vege tatio n A Spar k Arre stor May be Req uired The Ope rato r Sho uld Con tact Loca l Fire A...

Page 16: ...cription qty 20 Nozzle Size See Page 19 For Proper Size 9 104 016 0 NOZZLE KIT 3 25 110 0 1 8 904 153 0 NOZZLE KIT3 0 100 0 101 0 1 8 712 331 0 Nozzle 3 0 0 Red 1 8 712 333 0 Nozzle 3 0 15 Yellow 1 8...

Page 17: ...eaning Solution 1 52 9 802 776 0 Nut 5 16 ESNA NC 5 HP 5 5HP 6 5 HP 4 9 802 779 0 Nut 3 8 ESNA NC 9 HP 11HP 13 HP 4 53 8 718 980 0 Washer 5 16 Flat 5 HP 5 5 HP 6 5 HP 8 9 802 807 0 Washer 3 8 Flat 9 H...

Page 18: ...711 722 0 KG2530G 9 803 822 0 9 803 899 0 GC160 5 5 9 802 316 0 1 575 101 0 2 5 2700 3 0 8 711 722 0 KG2530G 9 803 822 0 9 803 899 0 GX200 6 5 9 802 317 0 1 575 102 0 3 0 3000 3 5 8 711 722 0 KG3035G...

Page 19: ...n Ring A 1 8 9 803 909 0 O Ring A 2 9 9 803 910 0 O Ring A 1 10 9 803 911 0 Connector 1 11 9 803 912 0 Teflon Ring A 1 12 9 803 913 0 Stem C 1 13 9 803 914 0 Connector Female 1 14 9 803 191 0 O Ring A...

Page 20: ...199 0 Copper Washer 1 2 1 12 9 803 946 0 Manifold Housing 1 13 9 803 947 0 O Ring 1 78 x 15 54 6 14 See Kit BelowValve Assembly 6 15 9 803 948 0 O Ring 2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9...

Page 21: ...0 Connecting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 49 9 803 218 0 Spring Washer 6 50 8 933 020 0 Connecting Rod Screw 6 54 9 803 969 0 O Ring 2 62 x 107 62 1 53 9 803 968 0 Crankcase Cover 1 52 9...

Page 22: ...9 9 802 884 0 Washer 8 20 9 803 198 0 Copper Washer 3 8 1 21 9 802 925 0 Brass Plug 3 8 2 item Part no Description QTY 26 9 802 939 0 Hexagonal Screw 9 27 9 803 210 0 Washer 4 28 9 803 184 0 Closed Be...

Page 23: ...nger Rod 3 54 9 802 913 0 Snap Ring 6 55 9 802 916 0 Connecting Rod Pin 3 56 9 803 158 0 Connecting Rod 3 57 9 803 218 0 Spring Washer 6 58 9 803 238 0 Connecting Rod Screw 6 59 8 933 016 0 O Ring 2 6...

Page 24: ...eal 12 42 x 1 78 1 13 7 362 507 0 O Ring Seal 8 x 2 NBR 90 1 14 6 413 403 0 Thermo Valve Tin Coated 1 item Part no Description QTY 15 5 332 290 0 Helical Spring 1 16 9 175 005 0 Unloader Assembly 1 17...

Page 25: ...MANUAL 9 120 0210 Housing View Pump Exploded view parts list item Part no Description QTY 1 9 166 016 0 Grooved Ball Bearing 1 2 9 135 018 0 Swash Plate Hor 1 3 9 165 356 0 Ball Bearing No 6207 1 4 9...

Page 26: ...nd lightning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that...

Page 27: ...www karchercommercial com www karchershark com Form 9 800 082 0 Revised 04 09 Printed in U S A or Mexico...

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