Kärcher CWP 2000 Operating Instructions Manual Download Page 1

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Operating Instructions English

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CWP 2000

1.267-071 CWP 2307
1.267-091 CWP 2309
1.267-371 CWP 2307 GOOD
1.267-391 CWP 2309 GOOD
1.267-471 CWP 2307 BEST
1.267-491 CWP 2309 BEST
1.267-517 CWP 2307 EF
1.267-691 CWP 2309 NP

5.959-373 A 2006471 (06/03)

www.karcher.com

Summary of Contents for CWP 2000

Page 1: ...d neu CWP 2000 1 267 071 CWP 2307 1 267 091 CWP 2309 1 267 371 CWP 2307 GOOD 1 267 391 CWP 2309 GOOD 1 267 471 CWP 2307 BEST 1 267 491 CWP 2309 BEST 1 267 517 CWP 2307 EF 1 267 691 CWP 2309 NP 5 959 3...

Page 2: ...umes liability for the safety related features of the system described herein only in the event that maintenance repairs and modifications on this unit are performed by himself or in compliance with h...

Page 3: ...shells can n be incinerated in an environmentally friendly way in waste incineration plant n disposed of with domestic waste n returned to K rcher for reprocessing In each country warranty terms issue...

Page 4: ...pecifications in section D 1 Maximum vehicle dimensions Maintenance Maintenance work must on principle be carried out only when the system has been switched off Having done so the master switch must b...

Page 5: ...ising from power failure B 4 7 Endangering the environment with engine oil B 4 8 Endangering the environment with waste water B 5 Maintenance and monitoring B 5 1 Maintenance B 5 2 Monitoring B 6 Use...

Page 6: ...1 Using control unit option E 6 2 Using control panel for manual operation E 6 3 Using wash card reader option E 7 Wash finished E 8 Taking the system out of service E 8 1 Temporarily out of service...

Page 7: ...CWP 2000 English 5 959 373 A 2006471 06 03 OperatingInstructions VI...

Page 8: ...5 959 373 A 2006471 06 03 English CWP 2000 OperatingInstructions A 1 System overview A General system description A1 6 2 11 18 1 10 17 8 3 4 15 13 14 16 9 12 1 12 2...

Page 9: ...d foam shampoo 7 Nozzles for brush irrigation 8 Dryer side nozzle 9 High pressure side wash option 10 Roof brush 11 Dryer blower fan beam 12 1 Shampoo foam 12 2 Drying aid 13 Metering pump dirt trap 1...

Page 10: ...ture water borne particles that could obstruct the spraying nozzles Metering pumps The metering pumps mix into the water the following cleaning agents and care products n shampoo foam n drying aid Dry...

Page 11: ...e compressed air operating the pneumatically actuated system components Control panel Depending on the order the washing system is supplied n with a control unit option n with a control panel for manu...

Page 12: ...substitute for fresh water Foam wash The foam wash option permits the vehicle to be sprayed with foam before the wash takes place NOT AUS EMERGENCY STOP button In the event that an imminent hazard thr...

Page 13: ...Automatic frost protection the blowing out operation is controlled by a thermostat Wheel deflector The purpose of the wheel deflectors is to centre the vehicle between the gantry tracks Particularly i...

Page 14: ...revention regulations Allgemeine Vorschriften Legal Regulations VBG 1 n Richtlinien f r Fahrzeugwaschanlagen Guidelines for automotive washing systems ZH 1 543 n Verordnung ber gef hrliche Stoffe Ordi...

Page 15: ...cle dimensions Proper use of the system also includes n observance of all instructions in these operating instructions and n adherence to the inspection and maintenance instructions Caution Risk of da...

Page 16: ...d air Even after the master switch or Emergency STOP switch have been switched off the pneumatic parts of the system are still under high air pressure Risk of injury from parts being flung out Flying...

Page 17: ...current carrying components in the area of work must be protected from water spray Systems may be connected only to properly earthed sources of power All work on electrical parts of the system may be...

Page 18: ...tent person at regular periods according to the specifications of the manufacturer When doing so any prevailing conditions and safety requirements should be observed Work undertaken on the electrical...

Page 19: ...recognisable signs of wear or damage n a functional examination n completeness and effectiveness of safety features in connection with Self service systems Monitored systems daily before start of ope...

Page 20: ...f o e s a c n i s e h s a l F f 4 y e k T F I H S s n o i t c n u f e h t t c e l e s o t d e s U s y e k e h t e v o b a d e t a c i d n i g 4 n o i t c e l e s u n e M s y e k e s a c n i u n e m d...

Page 21: ...d using the symbols or you can choose another menu The menu you can choose is indicated in the text lines The selection is made by n selecting the menu using the buttons 1 1 until the symbol or blinks...

Page 22: ...e mode C 1 4 Carrying out functions The assignment of the function buttons is defined in the current menu This means that the function buttons carry out various functions relative to the current menu...

Page 23: ...3 OperatingInstructions C4 Menu structure 1 Main menu 2 Programme menu 3 Manual control 4 Settings only for technical personnel C Operation and adjustments 1 2 3 4 Complete wash Washing programme Manu...

Page 24: ...the customer wishes It is not necessary therefore to have all the functions described available on the control panel in question C 2 1 RESET d By pressing the RESET d button the control system is star...

Page 25: ...rd reader option EMERGENCY STOP If persons property and animals are in danger the system must be switched off immediately by pressing the EMERGENCY STOP button You will find another EMERGENCY STOP but...

Page 26: ...adjustment is necessary C 6 1 Adjusting the dosage A scale with a gradation from 10 to 100 is printed on the housing of the metering pump The rotary know 6a is secured against adjustment Caution Mete...

Page 27: ...Vent the metering pump n Turn the vent plug 6c through approx 2 turns in an anti clockwise direction n Press the manual control button 6d until there are no more air bubbles in the suction hose and t...

Page 28: ...5 959 373 A 2006471 06 03 English CWP 2000 OperatingInstructions C9 C Operation and adjustments C 7 Schematic water air diagram high pressure side option...

Page 29: ...2006471 06 03 OperatingInstructions C10 C Operation and adjustments Y20 Y10 Y15 Y9 DW L DM0 Y7 Y1 Y4 V1 5 7 DR7 DR2 DR8 4 Y14 Y9 1 DM3 8 DM1 DM2 9 12 Y2 Y18 DR6 6 DR1 11 DR3 10 DR4 Y6 Y5 Y12 FW V4 3...

Page 30: ...le Air quantity foam DR9 12 Throttles Swivel HD side washing oscillating DW Pressure operated switch V1 Shut off valve Air foam V2 Flow control rear nozzle tube V3 Flow control front nozzle tube V4 Fl...

Page 31: ...hese dimensions Wash bay dimensions Length mm 10 000 Width mm 4 700 Vehicle length The length of the tracks is 9 200 mm Vehicles up to a MAX length of 5 000 mm can be washed in this system D 2 Technic...

Page 32: ...g control cabinet A 35 Water connection Inside diameter inches 1 Flow pressure to DIN 1988 at 100 l min bar 4 6 Water consumption vehicle at 4 5 bar programme dependent for vehicle length 4 5 m l 80 2...

Page 33: ...OP i Important Before switching on again the cause of the Emergency STOP button being activated must be remedied Vehicles must be driven out of the system n Release the arrest of the Emergency stop bu...

Page 34: ...paulin ropes sealing rubbers sun visors fixed to the exterior roof racks E 5 Driving in E 5 1 Position using the wheel trough Option Drive the vehicle into the system in such a way that the front whee...

Page 35: ...riate programme button see chapter C 2 E 6 3 Using wash card reader optional Operation using a wash card reader is described in the separate operating instructions for the wash card reader E 7 Wash pr...

Page 36: ...m will then start the blowing out procedure n The blowing out procedure having ended close the compressed air hand valve for frost protection When making an initial start up after operating the manual...

Page 37: ...ins the doors are open The vehicle can enter the wash bay When washing commences the doors are closed When washing is completed the doors are opened and remain so Door control during winter Before was...

Page 38: ...s reduced by opening the condensate drain valve To do this open condensate drain valve by a maximum of one rotation Then check absence of pressure at pressure gauge at the maintenance unit a Risk of i...

Page 39: ...ON If necessary move the gantry into the rest position Service mode Your own safety and that of others demands that the system is switched off when maintenance and servicing is carried out However no...

Page 40: ...ce and servicing F3 F1 F2 F5 F6 Roof brush LIFT for as long as button pressed Roof brush LOWER for as long as button pressed Side brush 2 right move IN for as long as button pressed F3 F4 F7 F8 Side b...

Page 41: ...m arch ON OFF Doser pump Drying aid ON OFF Manual control Water Pumps F1 F2 F5 F6 Used water pump ON OFF High pressure pump ON OFF F3 F4 F7 F8 Fresh water pump ON OFF Underbody wash START Manual contr...

Page 42: ...F1 F2 F5 F6 Wheelwash rotate ON OFF Wheelwash MOVE IN MOVE OUT Positioning light Back up ON OFF F3 F4 F7 F8 Positioning light Forwards ON OFF Positioning light Stop ON OFF Manual control Machine reset...

Page 43: ...zzles 1 5 1 6 1 7 Figs A 1 6 in upper part in the nozzle pipes above the wheel washing unit in the underbody wash system optional Visual inspection assess spray pattern if necessary clean Caution do n...

Page 44: ...2000 OperatingInstructions F Maintenance and servicing Fig F 1 a Light barriers Fig F 2 Side brush conveyor viewed from above a Limit switch side brush b Rollers Fig F 3 Column 1 top a Limit switch s...

Page 45: ...ish 5 959 373 A 2006471 06 03 OperatingInstructions F Maintenance and servicing Fig F 5 Roof dryer without cover a Limit switch safety switch roof dryer Fig F 6 Pillar 2 below a Limit switch roof drye...

Page 46: ...06 03 English CWP 2000 OperatingInstructions F Maintenance and servicing F9 Fig F 8 Pillar 2 middle a Limit switch roof brush down Fig F 9 a Limit switch travel a Fig F 7 Pillar 2 below a Limit switc...

Page 47: ...1 06 03 OperatingInstructions F Maintenance and servicing F10 Fig F 10 Water distributor a Compressed air maintenance unit b Compressed air oiler c Filter d Dirt trap fresh water e Dirt trap used wate...

Page 48: ...f f o e k a t h s u r b h s a w l e e h w w e n n o t e s s w e r c s 3 e h t h t i w n e t s a f d n a r o t a r e p O s g n i r a e b e s a e r G h s u r b f o o r e h t f o s g n i r a e B 1 1 F g...

Page 49: ...nd servicing F12 Fig F 11 Roof brush a Bearing b Lubricator nipple c Hoist cable c a b Fig F 12 Side brush a Cam a Fig F 13 HP side wash oscillating DR9 10 Throttles HD side washer up DR11 12 Throttle...

Page 50: ...fresh water Fig F 10 Turn off water inlet Unscrew cover of dirt trap Rinse filter with water Re insert filter and screw on cover Operator Lubricate Guide tracks of wheel washing unit Fig F 13 Apply gr...

Page 51: ...t d n a s r e l l o r s r e f f u b r e b b u r f o s r e f f u b p o t s d n a s r e l l o r e d i u G 2 F g i F s r o y e v n o c h s u r b e d i s e h t e d i s f o r e f f u b p o t s l e v i w s...

Page 52: ...5 959 373 A 2006471 06 03 English CWP 2000 OperatingInstructions F15 F Maintenance and servicing Fig F 14 a Stop buffer side brush conveyor Fig F 15 a Stop buffer swivel side brush a a...

Page 53: ...ly instructed personnel who have the capability of servicing and maintaining the washing system properly n Trained electricians People who have been professionally trained in electrical engineering n...

Page 54: ...al faults or less critical faults a Date of fault occurrence b Time of fault occurrence c Displayed fault d of faults e Fault number f Fault text in display g Fault text accessible with button 1 A08 0...

Page 55: ...i o n e l o s k c e h C r i a r e t a w d n a l a c i r t c e l e s e n i l y l p p u s d e r i u q e r f i r i a p e r d n a r o t a r e p O s i g n i h s a w r e t f A l l i t s s i r e t a w d e t...

Page 56: ...e r p r i a o N f i e n i l d e e f e h t n i e r u s s e r p r i a k c e h C t s u j d a y r a s s e c e n r o t a r e p O y l i v a e h t i n u l e v i w S t r i d y b d e t a n i m a t n o c t i n...

Page 57: ...English 5 959 373 A 2006471 06 03 OperatingInstructions H Accessories Cleaning agents and care products Application Cleaning agent pH value 1 solution Shampoo foam option RM 811 ASF 6 Drying aid RM 8...

Page 58: ...0113 n Local energy supply company regulations n Current national legal regulations I 1 1 Wash bay requirements Danger Risk of injury from moving parts of the system A minimum distance of 0 5 m must...

Page 59: ...ystem dismantled Dimensions 3 90 m x 2 30 m x 2 25 m Weight approx 2000 kg The weight is dependent on the accessory parts fitted Centre of gravity central Storage To avoid damaging the electronic cont...

Page 60: ...upper section of the system i Important To intercept lateral forces on the fastening points a hoisting gear with a cross bar must be used for lifting A brace wooden crossbar must be jammed between th...

Page 61: ...voltage Electrical installation may be carried out only by a trained electrician in accordance with local standards Risk of electric shock The system may only be connected to a properly earthed curre...

Page 62: ...led Wait until there are no longer any air bubbles being passed through close bypass valves stop metering pumps n Functional test on the entire system check every manual function inspect wash brushes...

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