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18

Operations

Detergent Concentration

Manufacturer's detergents are the only detergents 
approved for use with our automatic parts washers. 
They are specially formulated with rust inhibitors and 
anti-foaming agents to optimize performance and 
minimize maintenance. The use of any other detergent 
during the warranty period will void the warranty.

To monitor the approximate concentration of detergent 
in the wash solution, periodically examine the wash 
solution in the sump chamber for the following indica-
tors:

Rust inside the machine:

 not enough 

detergent

Excessive foaming:

 not enough detergent

Thick, white residue on parts after washing:

  

too much detergent.

To maintain proper concentration under typical condi-
tions, add detergent each month after cleaning the 
sump chamber.  Follow recommended detergent quan-
tities. Use a pH kit to determine the proper amount of 
detergent to use. If you need help interpreting test 
results, contact customer service.

Rust Inhibitor Additive

Factory detergents protect the entire inside of your 
machine against the degenerative effects of water 
evaporation.  A rust inhibitor additive actually evapo-
rates with the water and continuously coats and 
protects metal surfaces, even while your machine is 
sitting idle. For more information, contact your distrib-
utor or call customer service.

Preparing The Machine For Use

Before you begin to wash parts, it is important that you 
properly prepare the machine. Before you begin to use 
the machine each day:

Check the water level and add water to the 
sump tank if necessary;

Heat the water to operating temperature 
(recommend 150° to 180°F)

Add detergent if necessary (see 

Detergent 

Concentration

);

Verify that none of the spray nozzles are 
clogged; and

Clean the debris screen.

Washing Parts

The following procedure assumes that the heater is on 
and the sump water is at operating temperature.

To wash parts, perform the following procedure.

WARNING: Hot, high-pressured cleaning solution 
could cause serious injury. Always wear rubber 
gloves and approved eye protection when loading 
and unloading the machine.

AVERTISSEMENT: Une solution de nettoyage chaude
haute pression pourrait causer des blessures graves. 
Toujours porter des gants en caoutchouc et une 
protection oculaire approuvée lors du chargement et 
du déchargement de la machine.

1.

Load parts into the machine.

Load large, heavy parts directly onto the turntable. 
If a part extends beyond the edge of the turntable 
and could impede turntable rotation, flip the 
turntable switch 

OFF

.

Secure large, light parts (valve covers for example) 
to the turntable using suitable rubber tie-downs.
Load small, light parts into the small parts basket 
provided with your machine.

NOTE: 

 

For optimum cleaning performance, provide a 

slight clearance between parts to allow adequate flow 
of cleaning solution around and between them.

2.

Close and latch the door.

3.

Set the wash cycle timer to between 1 and 60 
minutes for a timed wash cycle, or set it to 

Hold 

for 

a continuous wash.

NOTE: If your machine is equipped with an optional 
filtration system, monitor the outgoing pressure to 
ensure that it does not drop below 30 psi. If the 
pressure drops below 30 psi, immediately stop the 
machine and either clean or replace the filter bag(s) 
(See 

Cleaning the Filters

).

4.

When the machine automatically stops (or after 
you manually stop the wash cycle), open the door 
and wait a few moments to allow the parts to cool 
and dry before removing them. Most parts will 
flash-dry in seconds.

Shutting Down The Machine

To shut down the machine at the end of the day:

Set the wash cycle timer to 

OFF

;

Set the heater timer to 

OFF

; and

Shut off the compressed air at the supply line 
(if installed).

CUDA 7248 Operator’s Manual  9.801-712.0 - AA

Summary of Contents for Cuda 1.043-516.0

Page 1: ...eil pr chauff e la solution de nettoyage 3 Ouvrir la porte cou vert et placez les articles tre lav sur le panier pla que tournante Assurez v ous qu il n y est aucune pi ce d passan t le painer ou dans...

Page 2: ...2 CUDA 7248 Operator s Manual 9 801 712 0 AA Machine Data Label...

Page 3: ...utomatic Water Fill Optional 16 Filtration And Sump Sweep Systems Optional 17 Sump Sweep System 17 Detergent Concentration 18 Rust Inhibitor Additive 18 Preparing The Machine For Use 18 Washing Parts...

Page 4: ...Maintenance And Repair Maintaining The Machine Daily Maintenance Weekly Maintenance Monthly Maintenance Semi Annual Maintenance Cleaning and Aligning the Spray Nozzles Using the Oil Skimmer System Cle...

Page 5: ...rator is not fluent in English the manufacturer s instructions and warnings shall be read to and discussed with the operator in the operator s native language by the purchaser owner making sure that t...

Page 6: ...e Connect to a properly sized lockable disconnect and ground machine using the grounding stud inside the main electrical panel 3 Do not locate this machine in the vicinity of any flammable vapor liqui...

Page 7: ...ing elements could be damaged by continued build up of sludge 13 Check water level daily Never allow water level to drop below pump inlet screen or heating elements 14 Before discarding the spent wash...

Page 8: ...co uvert et placez les articles tre lav sur le panier p laque tournant e Assurez vous qu il n y est aucune pi ce d passa nt le painer ou dans le fond au del du painer p laque tournant e 4 Fermez la po...

Page 9: ...pour que l appare il pr chau ffe la solution de nettoya ge 3 Ouvrir la porte co uvert et placez les articles tre lav sur le panier p laque tournan te Assurez vous qu il n y est aucune pi ce d pass an...

Page 10: ...And Accessories This step is required for machines equipped with the optional power brush and hand detail brush If your machine does not have these options skip the following procedure NOTE To ensure...

Page 11: ...or a suitable container The correct water level is two inches from the top of the sump tank when the pump is off 4 Turn the heater timer to the 2 hour position The sump water will reach operating temp...

Page 12: ...switch It controls the automatic oil skimmer Turntable Jog Button The turntable jog button enables you to manually rotate the turntable with the door open This feature is useful for loading and unload...

Page 13: ...and the door closure safety switch Debris Screen The debris screen is located just below the wash chamber and is accessible from the front of the machine The debris screen continuously filters debris...

Page 14: ...a convenient work area for using the power brush and hand detail brush The weight capacity of the detail tray is 75 pounds Detail Sump The detail sump is located below the accessory tray on the right...

Page 15: ...ow Regulator Optional The detail brush is located on the right inside wall of the detail tray The fl ow regulator is located on the right rear corner of the machine See Figure Below The detail brush u...

Page 16: ...ional The automatic water fill system automatically maintains a proper water level in the sump It is available as an option on this machine The automatic water fill system uses the low water shut off...

Page 17: ...th a clogged filter system could damage the filter bag STOP THE MACHINE IMMEDIATELY if the outlet pressure drops to 30 psi or less AVERTISSEMENT Utiliser la machine alors que le syst me de filtration...

Page 18: ...rts The following procedure assumes that the heater is on and the sump water is at operating temperature To wash parts perform the following procedure WARNING Hot high pressured cleaning solution coul...

Page 19: ...ry See Cleaning and Aligning the Spray Nozzles Wipe down the exterior of the machine using spray degreaser and a soft damp cloth TO PREVENT ELECTRICAL COMPONENT FAILURE DO NOT SPRAY THE MACHINE WITH W...

Page 20: ...e motor will shut off until it cools Under normal skimming conditions when the wash solution is cool the thermal overload should not trip To remove oil from the cleaning solution perform the following...

Page 21: ...the detail sump into the main sump chamber 2 Remove oil and grease from the cleaning solution using the oil skimmer system See Using the Oil Skimmer System 3 If your machine is equipped with the Auto...

Page 22: ...n 7 Replace screen and filter bag in the filter canister 8 Install and tighten the lid 9 Tighten the pressure release plug 10 Turn on machine and continue washing Repairing The Machine The following p...

Page 23: ...d screwdriver Replacement Procedure 1 Disconnect power to the machine 2 Disengage the drive chain from the turntable 3 Taking care not to kink or tangle the chain place it on the turntable 4 Remove th...

Page 24: ...at head screwdriver Replacement Procedure 1 Disconnect power to the machine 2 Remove control panel face plate four 5 16 screws 3 Disconnect the wiring harness from the rear of the face plate 4 Remove...

Page 25: ...assembly from the machine 5 Remove the two screws from the center of the skimmer disk to detach the disk from the skimmer assembly To remove the disk disengage it from the center pin then slide it do...

Page 26: ...ep water away from electric wiring or fatal electric shock may result DANGER Garder le d eau l cart de tout c blage lectrique ou des chocs lectriqu s mortels pourraient survenir Electrical troubleshoo...

Page 27: ...uses Measure the Resistance of Each One of the Heater Fuses is Blown Replace the Blown Fuse Remove Pump Fuses Measure the Resistance of Each One of the Pump Fuses is Blown Replace the Blown Fuse Elect...

Page 28: ...position test for continuity using an ohm meter If there is not continuity the timer is no longer functional replace the timer Door Safety Switch 1 Disconnect power to the machine 2 Remove the switch...

Page 29: ...move the turntable motor cover two 5 16 screws 3 Inspect the start capacitor If it appears swollen or deformed it is no longer functional replace the start capacitor 4 If the start capacitor has not v...

Page 30: ...OLUTION NOT HEATING Blown fuse Refer to Troubleshooting the Electrical System Thermostat is incorrectly set Check thermostat setting set to 180 Excess debris is built up around heating element Check f...

Page 31: ...necessary Failed wash cycle timer Test the wash cycle timer replace if necessary See Wash Cycle Heater and Skimmer Timers Failed start capacitor Test the start capacitor replace if necessary See Star...

Page 32: ...ch on the disk they are too tight To loosen the blades gently bend them away from the skimmer disk Cooling fan on skimmer motor is jammed Turn off power to the machine remove the skimmer motor housing...

Page 33: ...33 Parts Parts CUDA 7248 1 043 516 0 1 043 517 0 1 043 518 0 CUDA 7248 Operator s Manual 9 801 712 0 AA...

Page 34: ...62 40 46 29 28 44 35 49 45 27 22 23 24 25 48 43 3 36 7 9 6 8 21 11 37 39 41 47 10 21 38 For Detail See Door Latch Assy 1 34 8 13 12 31 68 30 50 45 26 46 34 33 20 1 54 4 1 56 54 58 56 59 57 55 57 60 51...

Page 35: ...SCREW 5 16 18 X 1 SOCKET HEAD 18 8 718 980 0 2 WASHER 5 16 FLAT SAE 19 9 802 776 0 2 NUT 5 16 ESNA NC 20 8 706 350 0 1 PIPE CAP GALV 21 8 713 265 0 7 CAP VINYL BLACK 1 4 DIA X 3 4 LG 22 9 802 736 0 4...

Page 36: ...0 NUT 3 8 WHIZ 55 8 754 367 0 80 GASKET 1 4 X 1 1 8 NEO 56 8 754 367 0 36 GASKET 1 4 X 1 1 8 NEO 57 9 802 768 0 15 BOLT 3 8 WHIZ 58 8 754 367 0 48 GASKET 1 4 X 1 1 8 NEO 59 8 754 367 0 36 GASKET 1 4 X...

Page 37: ...37 CUDA 7248 Operator s Manual 9 801 712 0 AA Notes...

Page 38: ...ution de nettoyage 3 Ouvrir la porte couv ert et placez les articles tre lav sur le panier pla que tournante Assurez v ous qu il n y est aucune pi ce d passan t le painer ou dans le fond au del du pai...

Page 39: ...R NO 20 9 804 119 0 1 SWITCH MAG REED SENSOR NC 21 8 731 134 0 1 SCREW 4 40 X 1 2 SLOTTED P H M S ZINC 22 8 706 350 0 1 PIPE CAP 1 2 GALV 23 8 712 951 0 26 FOAM STRIP 1 8 X 1 ADHESIVE BACK 24 8 753 36...

Page 40: ...55 186 0 1 ADAPTER CONDUIT M20 TO 1 2 NPT 47 9 804 361 0 1 LABEL PATENT NUMBER 48 9 800 034 0 1 LABEL CLEAR LEXAN 49 11 3556 1 LABEL ETL 50 9 802 058 0 1 BUMPER W BOLT 51 9 802 778 0 2 NUT 5 16 FLG WH...

Page 41: ...3 518 0 64 8 922 105 0 1 COVER GEARMOTOR 65 9 802 779 0 4 NUT 3 8 ESNA NC 66 8 706 744 0 1 PLUG PLASTIC 1 25 2740 67 8 921 957 0 1 COVER SUMP SS 68 8 713 761 0 53 SEAL BULB TYPE 7 GA EPDM SIDE PROFILE...

Page 42: ...2 3 4 7 2 1 Rotate Each Nozzle Approx 3 From Center Line Of Pipe Align Notch In Each Spray Nozzle With The Center Of The Turntable Side View Top View 6 8 8 9 13 11 12 14 13 11 3 5 10 15 CUDA 7248 Oper...

Page 43: ...G BLACK 5 8 724 258 0 1 ELBOW STREET 90 1 1 2 GALV 6 8 706 219 0 1 TEE 1 1 2 FEMALE PIPE BLK 7 8 922 884 0 1 MANIFOLD VERT SPRAY BAR 8 8 706 014 0 2 NIPPLE 1 1 2 CLOSE 9 8 713 136 0 1 UNION 1 1 2 10 8...

Page 44: ...44 Latch And Door CUDA 7248 Operator s Manual 9 801 712 0 AA 1 9 14 2 3 4 11 5 12 6 7 10 8 13 15 10 17 18 11 17 10 16 19...

Page 45: ...7 8 922 111 0 1 LINK LATCH SS 8 8 921 274 0 1 SPACER BRAKE LINK 80 9 8 922 113 0 1 HOOK DOOR LATCH SS 10 9 802 774 0 5 NUT 1 4 ESNA SS 11 8 718 965 0 3 WASHER 1 4 FLAT SS 12 8 753 722 0 1 BOLT 5 16 18...

Page 46: ...46 Control Panel 2 5 4 3 14 8 10 11 15 16 18 13 20 6 9 8 17 12 19 7 1 CUDA 7248 Operator s Manual 9 801 712 0 AA...

Page 47: ...DHESIVE BACK 8 9 802 748 0 6 SCREW 6 32 X 3 8 RND HD 9 8 749 433 0 1 SWITCH TURNTABLE JOG 10 8 716 408 0 1 LIGHT INDICATOR AMBER 125V 11 8 753 255 0 4 EXTRUDED U NUT 1 4 20 12 9 802 518 0 1 STRAIN REL...

Page 48: ...230V Electrical Box CUDA 7248 Operator s Manual 9 801 712 0 AA GROUND 13 32 21 3 33 10 9 26 6 7 8 11 12 24 25 20 22 2 1 5 14 15 16 17 18 19 15 26 31 4 32 Auto Fill Option Timer Option 34 27 28 29 30...

Page 49: ...143 0 1 FUSE BLOCK 60A 3 POLE 15 8 718 937 0 6 SCREW 8 X 3 4 PHILLIPS ZINC PLATED HEX TEK 16 8 916 279 0 3 FUSE CLASS J 30 AMP 17 8 749 432 0 3 FUSE 50 AMP 18 8 916 232 0 1 FUSE BLOCK 30A 600V 3 POLE...

Page 50: ...0 460V Electrical Box CUDA 7248 Operator s Manual 9 801 712 0 AA GROUND 13 32 21 3 33 10 9 26 6 7 8 11 12 24 25 20 22 2 1 5 15 16 17 18 19 15 26 31 4 32 Auto Fill Option Timer Option 34 27 28 29 30 23...

Page 51: ...R 1 1 2 AMP 15 8 718 937 0 6 SCREW 8 X 3 4 PHILLIPS ZINC PLATED HEX TEK 16 8 749 554 0 3 FUSE CLASS J 15 AMP 17 8 749 553 0 3 FUSE CLASS J 25 AMP 18 8 916 232 0 2 FUSE BLOCK 30A 600V 3 POLE 19 9 800 0...

Page 52: ...2 575V Electrical Box CUDA 7248 Operator s Manual 9 801 712 0 AA GROUND 13 32 21 3 33 10 9 26 6 7 8 11 12 24 25 20 22 2 1 5 15 16 17 18 19 15 26 31 4 32 Auto Fill Option Timer Option 34 27 28 29 30 23...

Page 53: ...2 AMP 15 8 718 937 0 6 SCREW 8 X 3 4 PHILLIPS ZINC PLATED HEX TEK 16 8 749 556 0 3 FUSE CLASS J 10 AMP 17 8 749 555 0 3 FUSE CLASS J 20 AMP 18 8 916 232 0 2 FUSE BLOCK 30A 600V 3 POLE 19 9 800 040 0...

Page 54: ...54 Oil Skimmer CUDA 7248 Operator s Manual 9 801 712 0 AA K E E P D R Y 2 1 6 13 8 9 7 7 10 12 11 4 19 5 14 18 3 19 1 16 1 1 10 13 17 15 19...

Page 55: ...672 0 1 DISC SKIMMER SS 7 9 802 791 0 4 NUT CAGE 10 32 X 16 GA 8 9 802 514 0 1 STRAIN RELIEF STRT LQ TITE 9 9 802 525 0 1 LOCKNUT 1 2 10 8 904 676 0 1 MOTOR DISC SKIMMER 11 8 719 987 0 1 HUB DISC MOU...

Page 56: ...9 801 712 0 Printed in U S A...

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