Kärcher 3.532-629.0 Service Handbook Download Page 13

OIL LEAKS

13

A. Oil Reservoir 

1. Oil level should be 1/8”above swash disk. Overfilling causes oil

leaks. (figure 16)

B. Weep Holes – Oil Seals

1. Remove piston guide housing and water inlet housing.

2. Pull out piston guide assembly. 

3. Drain oil into suitable container.

4. Turn over piston guide housing and pry out bushings.

(figure 17)

5. Inspect bushings and replace if necessary. 

6. Remove the three oil seals with flat head screwdriver. (figure 18)

7. Inspect oil seals and replace if necessary. 

• Soak new oil seals in water for 10 minutes. 

(inset figure 19)

• Make sure housing is clean and dry.

• Place oil seal in to recessed end of installation tool.

Groove in seal should face oil. Brass sleeve is not used.

• Do not grease groove in oil seal.

• Place seal in housing using installation tool. (figure 19)

• Push until seal hits bottom.

7. Check pistons for damage and scoring. (figure 20)

Replace if necessary.

8. Clean piston surface.

9. Reassemble.

A. Oil Reservoir
B. Weep Hole s– Oil Seals

figure 16

Figure 17

figure 18

figure 19

Figure 20

Pump 629  9/28/01  3:22 PM  Page 13

www.mymowerparts.com

For Karcher Pressure Washer Parts Call 606-678-9623 or 606-561-4983

Summary of Contents for 3.532-629.0

Page 1: ...Service Handbook High Pressure Washer Pump 3 532 629 0 10 00 Pump 629 9 28 01 3 22 PM Page 1 www mymowerparts com For Karcher Pressure Washer Parts Call 606 678 9623 or 606 561 4983...

Page 2: ...Pump 629 9 28 01 3 22 PM Page 2 www mymowerparts com For Karcher Pressure Washer Parts Call 606 678 9623 or 606 561 4983...

Page 3: ...o read this entire manual to find a solution to a problem This manual identifies four basic ways the pump may malfunction Find the section that defines the malfunction of the pump Turn to that section...

Page 4: ...valve 32 Nozzle insert 21 Water inlet filter 41 Detergent filter with metering valve 8 Swash disk 36 Detergent non return check valve 40 Detergent tube 1 Pump shaft 35 Nipple 19 Bypass valve 18 Spring...

Page 5: ...then inserted into the pump shaft As soon as the engine shaft rotates the swash plate assembly 6 7 8 rotates as well This caus es the pistons 9 to move backwards and forwards The piston stroke depend...

Page 6: ...n piece 4 030 045 0 1 23 Throttle 4 030 109 0 1 24 25 Low pressure valve seat plate 4 580 330 0 3 26 27 spring basket ITEM S DESCRIPTION PART QTY IN PUMP 28 Oil seal 6 365 393 0 3 29 Seal retaining ri...

Page 7: ...Throttle 27 Low pressure valve basket 3 26 Low pressure valve spring 3 25 Low pressure valve plate 3 24 Low pressure valve seat 3 3 Swash plate shaft seal 5 Swash plate shaft ball bearing 12 Slot hole...

Page 8: ...occurred inside the pump D Bypass Valve 1 Remove fastening cap and deflector cap figure 2 2 Remove thermal relief valve housing figure 3 3 Pull out bypass valve figure 4 4 Inspect bypass valve for dam...

Page 9: ...See Section 4 Detergent Delivery Failure 3 Remove valve with valve pliers figure 6 4 Check valve for wear debris and pitting figure 7 Replace if necessary 5 Grease O rings lightly with silicone grease...

Page 10: ...igh pressure valve seat 3 43 High pressure valve basket 3 44 High pressure valve spring 3 45 High pressure valve plate 3 10 Piston spring 11 Piston housing 34 Water outlet 20 Water inlet 33 non return...

Page 11: ...cap figure 2 2 Remove thermal relief valve housing figure 10 3 Remove thermal relief valve figure 10 inset 4 Inspect valve and replace with new valve if necessary B Weep Holes High Pressure Seals 1 Re...

Page 12: ...ket 3 44 High pressure valve spring 3 45 High pressure valve plate 3 10 Piston spring 11 Piston housing 34 Water outlet 20 Water inlet 33 non return check valve 32 Nozzle insert 21 Water inlet filter...

Page 13: ...lace if necessary Soak new oil seals in water for 10 minutes inset figure 19 Make sure housing is clean and dry Place oil seal in to recessed end of installation tool Groove in seal should face oil Br...

Page 14: ...K SOLUTIONS C Pump Shaft Seal 1 Unscrew nut on swash plate housing figure 21 and remove 2 Remove the pump shaft from the rear of the oil bath housing 3 Turn housing over and knock out the bearing by t...

Page 15: ...High pressure valve spring 3 45 High pressure valve plate 3 10 Piston spring 11 Piston housing 34 Water outlet 20 Water inlet 33 non return check valve 32 Nozzle insert 21 Water inlet filter 41 Deter...

Page 16: ...ump will cause ball to stick 6 Put silicone grease on hose nipple and place O ring on nipple The grease holds the O ring to the nipple 7 Reassemble placing spring behind ball to push against detergent...

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