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9.800-191.0  •  Rev 01/18

9

  

PRESSURE WASHER

  

OPERATOR’S MANUAL 

 

PREVENTATIVE MAINTENANCE AND SERVICE

PREVENTATIVE MAINTENANCE

  1. Use clean fuel - kerosene, No. 1 home hearing 

fuel or diesel fuel. Clean or replace fuel filter every 
100 hours of operation. Avoid water contaminated 

fuel as it will seize up the fuel pump. De-soot coils 

monthly. Use an additive if diesel is being used.

  2. Check to see that the attached pressure washer 

water pump is properly lubricated.

  3.  Follow Winterizing  Procedures  to  prevent  freeze 

damage to pump coils.

  4.  Always neutralize and flush detergent from system 

after use.

  5.  If water is known to be high in mineral content, use 

a water softener in your water system or de-scale 
as needed.

  6.  Do not allow acidic, caustic or abrasive fluids to be 

pumped through system.

  7.  Always use high grade quality cleaning products.

  8.  Never run pump dry for extended periods of time.

  9.  If machine is operated with smoking or eye burning 

exhaust, coils will soot up, not letting water reach 
maximum operating temperature. (See section on 
Air Adjustments.)

 10.  Never allow water to be sprayed on or near engine 

or burner assembly or any electrical component.

 11.  Periodically delime coils per instructions.

It  is  advisable,  periodically,  to  visually  inspect  the 

burner. Check air inlet to make sure it is not clogged 
or blocked. Wipe off any oil spills and keep this equip-
ment clean and dry.
The areas around the pressure washer should be kept 
clean and free of combustible materials, gasoline and 

other flammable vapors and liquids.
The flow of combustion and ventilating air to the burner 

must not be blocked or obstructed in any manner.

MAINTENANCE AND SERVICE

Unloader Valves:

Unloader valves are preset and tested at the factory 

before shipping. Occasional adjustment of the unloader 
may be necessary to maintain correct pressure.  Call 
your local dealer for assistance.

Winterizing Procedure:

Damage due to freezing is not covered by warranty. 

Adhere to the following cold weather procedures 

whenever washer must be stored or operated outdoors 

under freezing conditions. During winter months, when 
temperatures drop below 32°F, protecting your ma-
chine against freezing is necessary. Store machine in 

a heated room. If this is not possible then mix a 50/50 

solution  of  anti-freeze/water  into  a  5  gallon  bucket. 

Place a short section of garden hose into bucket and 

connect it to machine. Elevate bucket and turn pump on 

to siphon anti-freeze through machine. If compressed 

air is available, an air fitting can be screwed into the inlet 

connector and, by injecting compressed air, all water will 
be blown out of system.

High Limit Hot Water Thermostat:

For safety, each machine is equipped with a high limit 

control switch. In the event that the temperature of the 

water should exceed its operating temperature, the 
high limit control will turn the burner off until the water 
cools.

Pumps:

Use only SAE 30W non-detergent oil. Change oil after 
the first 50 hours of use. Thereafter, change the oil 

every three months or at 500 hour intervals. Oil level 

should be checked by using the dipstick found on top 

of the pump or the red dot visible through the oil gauge 
window. Oil should be maintained at that level.

Cleaning of Coils:

In alkaline water areas, lime deposits can accumulate 
rapidly inside the coil pipes. This growth is increased by 

the extreme heat build up in the coil. The best preven

-

tion for liming conditions is to use high quality cleaning 
detergents. In areas where alkaline water is an extreme 
problem, periodic use of Deliming Powder (part #9.804-

059.0) will remove lime and other deposits before coil 

becomes plugged. (See Deliming Instructions for use 
of Deliming Powder.)

Deliming Coils:

Periodic flushing of coils is recommended.
  1.  Fill a container or optional float tank with 4 gallons 

of water, then add 1 lb. of deliming powder. Mix 
thoroughly.

  2.  Remove wand assembly from spray gun and put 

spray gun into container. Secure the trigger on the 
spray gun into the open position.

  3. Attach a short section (3-5 ft.) of garden hose to 

machine to siphon solution from an elevated con

-

tainer. Turn pump switch on, allowing solution to 
be pumped through coils back into the container. 
Solution should be allowed to circulate 2-4 hours.

  4. After circulating solution flush entire system with 

fresh  water.  Reinstall  wand  assembly  to  spray 

gun.

Removal of Soot in Heating Coil:

In the heating process, fuel residue in the form of soot 

deposits  may  develop  between  the  heating  coil  pipe 

and block air flow which will affect burner combustion. 

When soot has been detected on visual observation, 

New & Reconditioned Equipment & Parts - www.southeasternequipment.net

Summary of Contents for 1.575-511.0

Page 1: ...Ed Cage 1 575 512 0 HDS 3 5 20 Ea Cage 1 575 513 0 9 800 191 0 OPERATOR S MANUAL To locate your local K rcher Commercial Pressure Washer Dealer nearest you visit www karchercommercial com New Recondi...

Page 2: ...ction and Safety Information 3 5 Component Identification 6 Operating Instructions 7 8 Preventative Maintenance and Service 9 11 Exploded Views 12 13 Exploded Views Parts List 14 15 Control Panel Expl...

Page 3: ...an 250 volts or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI INTRODUCTION IMPORTANT SAFETY INFORMATION DANGER Improper connection of th...

Page 4: ...her RISK OF INJECTION OR SEVERE INJURY TO PERSONS KEEP CLEAR OF NOZZLE WARNING WARNING High pressure devel oped by these machines will cause personal injury or equip ment damage Keep clear of nozzle U...

Page 5: ...be taken by the operator of the machine to prevent moisture from reaching the electrical controls 2 It is recommended that a partition be made between the wash area and the machine to pre vent water s...

Page 6: ...Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not included Fresh Water Faucet not include...

Page 7: ...oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in Component Identification 5 Inser...

Page 8: ...ssure wand This lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent ratio is approximatel...

Page 9: ...s not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate bucket and turn pump on to sipho...

Page 10: ...switch to activate the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn...

Page 11: ...r or lower in locations where the tem perature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make for a thicker flow and less fine a fuel spray while hotte...

Page 12: ...73 76 71 75 74 55 52 38 37 44 42 36 39 44 42 35 41 60 43 46 50 51 47 48 49 67 66 63 62 64 26 16 To Fuel Tank 11 10 Reversed View of Label Reversed View of Labels 45 For Detail See Control Panel Illus...

Page 13: ...IEW RIGHT MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE RE PO SIC ION Enlarged View Overload Button 77 33 21 20 30 15 17 23 25 26 28 29 27 24 72 12 11 8 7 13 11 9 6 5 34 4 3 2 1 4 3 2 1 22 61 6...

Page 14: ...tr 1 2 NPT 0 39 0 75ID 511 0 512 0 1 9 802 518 0 Strain Relief STRT LQ TITE 513 0 1 ITEM PART NO DESCRIPTION QTY 29 9 802 526 0 Locknut 3 4 8465 513 0 1 30 8 754 696 0 Unloader VBT Banjo 1 2M 3 8M 300...

Page 15: ...tor Overload Reset Lexan 1 73 9 802 103 0 Bushing Snap 1 74 9 802 432 0 GFCI 120V 15A w 36 12 3 Cord 511 0 1 9 802 431 0 GFCI 120V 20A w 36 12 3 Cord 512 0 1 9 802 430 0 GFCI 240V 1PH 30A w 36 10 3 Co...

Page 16: ...ck 1 11 8 712 190 0 Bezel Plastic Thermostat 1 12 8 752 969 0 Strain Relief Lt Str 1 2 NPT 0 39 0 75ID 511 0 512 0 513 0 2 17 7 10 18 14 15 19 12 13 12 13 To Pressure Switch 9 8 20 5 7 16 1 2 3 5 4 2...

Page 17: ...PARTS LIST ITEM PART NO DESCRIPTION QTY 7 9 802 287 0 Nozzle SAQMEG 0003 Red 512 0 1 9 802 288 0 Nozzle SAQMEG 1503 Yellow 512 0 1 9 802 289 0 Nozzle SAQMEG 2503 Green 512 0 1 9 802 290 0 Nozzle SAQM...

Page 18: ...215 0 Injector Detergent Non Adjust 2 511 0 512 0 1 9 802 216 0 Injector Detergent Non Adjust 3 513 0 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear Vinyl 6 ft 4 9 802 160...

Page 19: ...803 919 0 Banjo Bolt 3 8 1 15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Washer 1 2 1 18 8 754 937 0 Bypass Manif...

Page 20: ...1 34 8 754 840 0 Bearing Needle 1 35 8 754 826 0 Seal Crankshaft 1 36 8 754 844 0 Flange Motor 1 37 9 803 210 0 Washer 10 38 8 752 824 0 Screw 6 mm 4 TEM PART NO DESCRIPTION QTY 1 8 754 841 0 Crankcas...

Page 21: ...11 62 1 48 8 754 842 0 Cover Crankcase 1 49 9 803 906 0 O ring 1 78 X 14 1 50 9 803 202 0 Sight Glass G3 4 1 REPAIR KIT NUMBER 8 754 860 0 8 754 856 0 8 754 861 0 8 754 857 0 8 754 862 0 8 754 858 0 8...

Page 22: ...pstick 1 34 8 754 840 0 Bearing Needle 1 35 8 754 826 0 Seal Crankshaft 1 36 8 754 844 0 Flange Motor 1 37 9 803 210 0 Washer 10 38 8 752 824 0 Screw 6 mm 4 ITEM PART NO DESCRIPTION QTY 1 8 754 841 0...

Page 23: ...ting Rod 3 46 8 933 020 0 Screw Connecting Rod 6 47 8 754 847 0 O ring 2 62 X 111 62 1 48 8 754 842 0 Cover Crankcase 1 49 9 803 906 0 O ring 1 78 X 14 1 50 9 803 202 0 Sight Glass G3 4 1 REPAIR KIT N...

Page 24: ...lenoid 1 10 8 919 114 0 Ignitor 120V Crossfire 1 11 8 750 778 0 Electrode Crossfire 1 12 9 802 655 0 Air Cone F 6 1 13 8 754 953 0 Fuel Nozzle 1 75 X 90AZ 1 For models HDS 3 5 20 EA 8 756 861 0 Fuel N...

Page 25: ...ne WAYNE replacement parts WAYNE BURNER EXPLODED VIEW ASSEMBLED VIEWS EXPLODED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 22 13 20 2 21 22 31 34 24 8 10 37 25 26 1 9 3 3 2 25 1 25 7 8 34 31...

Page 26: ...8 756 298 0 Gun Assembly Burner RG CST 1 1 4 BB1 1 19 11141 Decal UL Under 3 GPH Non C57 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16 x 1 8 IPT 1 23 8 700 704 0 Oil Line As...

Page 27: ...ODE SETTINGS 10 39 10 25 13 20 2 21 22 31 34 24 8 10 25 26 1 9 3 3 2 25 1 25 7 8 34 31 22 24 10 1 1 34 31 24 7 8 21 2 23 4 27 30 30 23 WIRING DIAGRAM Replacement Parts for model HDS 3 5 20 EA For best...

Page 28: ...002 Band Air Outer 8 Hole Mod M 1 9 13392 Plate Slot Cover 1 10 30537 024 Gun RG CST 1 1 4 BB 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16 X 1 8 IPT 1 23 14451 Oil Line ASM...

Page 29: ...place if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packing Check and repl...

Page 30: ...l Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly more often if fuel quality is poor Remove Burner...

Page 31: ...acts of nature and disaster including but not limited to floods fires wind freezing earthquakes tornadoes hurricanes and lightning strikes 7 Defects caused by water sediments rust corrosion thermal e...

Page 32: ...www karchercommercial com Form 9 800 191 0 Revised 01 18 Printed in U S A or Mexico New Reconditioned Equipment Parts www southeasternequipment net...

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