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9.800-191.0  •  Rev. 01/18

 

PRESSURE WASHER  WARRANTY

LIMITED NEW PRODUCT  

WARRANTY—COMMERCIAL

PRESSURE WASHERS

Phone: 888-805-9852
Fax: 800-248-8409
www.karchercommercial.com

WHAT  THIS  WARRANTY  COVERS

All Kärcher commercial pressure washers are warranted by Kärcher to the original purchaser to be free from defects in materials and workmanship 

under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the  

original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the pressure  

washer’s warranty period.

SEVEN YEAR  PARTS  AND  ONE  YEAR  LABOR  WARRANTY

Components manufactured by Kärcher, such as frames, handles, top and bottom wraps, float tanks, fuel tanks, and belt guards.  Xpert Series cold water 

pressure washer have a three-year frame warranty. Internal components on the oil-end of Kärcher Classic series, electric powered axial pumps have a 5 year 

warranty.  Period of warranty on gas-engine axial pumps shall be one year; Kärcher crankshaft pumps have a 7 year warranty on non-wear parts. Heating 

coils have a five year warranty from date of original machine purchase; stainless steel coils have a 10 year warranty.  
   

 

ONE  YEAR  PARTS  AND  ONE  YEAR  LABOR  WARRANTY

All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor.  Parts and labor warranty on these 

parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.

WARRANTY  PROVIDED  BY  OTHER  MANUFACTURERS

Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized 

service centers. Kärcher is not authorized and has no responsibility to provide warranty service for such components. Motors manufactured outside 

of the United States will be warranted by Kärcher.

WHAT  THIS  WARRANTY  DOES  NOT  COVER

This warranty does not cover the following items:

1. 

Normal wear items, such as nozzles,  spray guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump 

valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.

2. 

Any components or other devices incorporated into a Kärcher product that are not manufactured by Kärcher, including, but not limited to gasoline 

engines, pumps, etc.

3. 

Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized modifications, repair or maintenance 

of the product by persons other than authorized representatives of Kärcher, including, but not limited to, the failure of the Customer to comply with 

recommended product maintenance schedules.

4. 

Kärcher products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing Dealer or other sales or 

service outlet to another purchaser.

5. 

Kärcher products that are sold by any distributor or retailer that is not an official authorized dealer or retailer of Kärcher products.

6. 

Defects caused by acts of nature and disaster including, but not limited to, floods, fires, wind, freezing, earthquakes, tornadoes, hurricanes and 

lightning strikes.

7. 

Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water supply (such as water in the unit with 

chloride content higher than that of 80 mg/liter or use of chemicals not approved or recommended by Kärcher).

8. 

Defects caused by improper voltage, voltage spikes or power transients in the electrical supply.

9. 

Devices or accessories not distributed or approved by Kärcher.

10.  Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer.
11.  Transportation of the product to an Authorized Servicing Dealer, field labor, replacement rental and any freight charges.

Any components, accessories or other devices provided with the product but not manufactured by Kärcher (such as engines, pumps, etc.) are subject to war-

ranties and service through their respective manufacturers authorized service centers and according to the applicable terms and conditions of such manufac-

turers warranties. Such components or other devices not manufactured by Kärcher should be referred by the Customer to an authorized service center or their 

respective manufacturers for repair or replacement.

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KÄRCHER MAKES NO ADDITIONAL WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY EXPRESSED 
OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS OF EQUIPMENT FOR A PARTICULAR PURPOSE AND ANY SUCH WARRAN-
TIES ARE EXPRESSLY DISCLAIMED. KÄRCHER FURTHER DISCLAIMS ANY WARRANTY THAT THE PRODUCT PURCHASED BY CUSTOMER 
WILL MEET ANY PARTICULAR REQUIREMENT OF CUSTOMER EVEN IF KÄRCHER HAS BEEN ADVISED OF SUCH REQUIREMENT.

THE RIGHTS AND REMEDIES PROVIDED UNDER THIS WARRANTY ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS OR REMEDIES OF 
CUSTOMER. KÄRCHER SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO ANY PERSON OR ENTITY INCLUDING, BUT NOT LIMITED 
TO, THE CUSTOMER OR ANY END USER OF THE PRODUCT FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES 
OR ECONOMIC LOSS, LOSS OF PROFITS OR LOSS OF USE OF THE PRODUCT, ARISING IN CONNECTION WITH THE SALE, DELIVERY, 
INSTALLATION, TRAINING OR USE OF PRODUCT.

KÄRCHER’S  LIABILITY,  WHETHER  IN  CONTRACT  OR  IN  TORT,  ARISING  OUT  OF  ANY  WARRANTIES  OR  REPRESENTATIONS,  
INSTRUCTIONS OR DEFECTS FROM ANY CAUSE, SHALL BE LIMITED EXCLUSIVELY TO THE COST OF REPAIR OR REPLACEMENT PARTS 
UNDER AFORESAID CONDITIONS.

The purpose of the foregoing limitations on liability and Customer remedies is to protect Kärcher from unknown or undeterminable risks. Some states do 
not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to the Customer.
 
Kärcher sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Kärcher 
under the warranty.
 
Kärcher reserves the right to make design changes in any of its products without prior notification to the Customer.

31

New & Reconditioned Equipment & Parts - www.southeasternequipment.net

Summary of Contents for 1.575-511.0

Page 1: ...Ed Cage 1 575 512 0 HDS 3 5 20 Ea Cage 1 575 513 0 9 800 191 0 OPERATOR S MANUAL To locate your local K rcher Commercial Pressure Washer Dealer nearest you visit www karchercommercial com New Recondi...

Page 2: ...ction and Safety Information 3 5 Component Identification 6 Operating Instructions 7 8 Preventative Maintenance and Service 9 11 Exploded Views 12 13 Exploded Views Parts List 14 15 Control Panel Expl...

Page 3: ...an 250 volts or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI INTRODUCTION IMPORTANT SAFETY INFORMATION DANGER Improper connection of th...

Page 4: ...her RISK OF INJECTION OR SEVERE INJURY TO PERSONS KEEP CLEAR OF NOZZLE WARNING WARNING High pressure devel oped by these machines will cause personal injury or equip ment damage Keep clear of nozzle U...

Page 5: ...be taken by the operator of the machine to prevent moisture from reaching the electrical controls 2 It is recommended that a partition be made between the wash area and the machine to pre vent water s...

Page 6: ...Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not included Fresh Water Faucet not include...

Page 7: ...oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in Component Identification 5 Inser...

Page 8: ...ssure wand This lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent ratio is approximatel...

Page 9: ...s not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate bucket and turn pump on to sipho...

Page 10: ...switch to activate the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn...

Page 11: ...r or lower in locations where the tem perature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make for a thicker flow and less fine a fuel spray while hotte...

Page 12: ...73 76 71 75 74 55 52 38 37 44 42 36 39 44 42 35 41 60 43 46 50 51 47 48 49 67 66 63 62 64 26 16 To Fuel Tank 11 10 Reversed View of Label Reversed View of Labels 45 For Detail See Control Panel Illus...

Page 13: ...IEW RIGHT MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE RE PO SIC ION Enlarged View Overload Button 77 33 21 20 30 15 17 23 25 26 28 29 27 24 72 12 11 8 7 13 11 9 6 5 34 4 3 2 1 4 3 2 1 22 61 6...

Page 14: ...tr 1 2 NPT 0 39 0 75ID 511 0 512 0 1 9 802 518 0 Strain Relief STRT LQ TITE 513 0 1 ITEM PART NO DESCRIPTION QTY 29 9 802 526 0 Locknut 3 4 8465 513 0 1 30 8 754 696 0 Unloader VBT Banjo 1 2M 3 8M 300...

Page 15: ...tor Overload Reset Lexan 1 73 9 802 103 0 Bushing Snap 1 74 9 802 432 0 GFCI 120V 15A w 36 12 3 Cord 511 0 1 9 802 431 0 GFCI 120V 20A w 36 12 3 Cord 512 0 1 9 802 430 0 GFCI 240V 1PH 30A w 36 10 3 Co...

Page 16: ...ck 1 11 8 712 190 0 Bezel Plastic Thermostat 1 12 8 752 969 0 Strain Relief Lt Str 1 2 NPT 0 39 0 75ID 511 0 512 0 513 0 2 17 7 10 18 14 15 19 12 13 12 13 To Pressure Switch 9 8 20 5 7 16 1 2 3 5 4 2...

Page 17: ...PARTS LIST ITEM PART NO DESCRIPTION QTY 7 9 802 287 0 Nozzle SAQMEG 0003 Red 512 0 1 9 802 288 0 Nozzle SAQMEG 1503 Yellow 512 0 1 9 802 289 0 Nozzle SAQMEG 2503 Green 512 0 1 9 802 290 0 Nozzle SAQM...

Page 18: ...215 0 Injector Detergent Non Adjust 2 511 0 512 0 1 9 802 216 0 Injector Detergent Non Adjust 3 513 0 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear Vinyl 6 ft 4 9 802 160...

Page 19: ...803 919 0 Banjo Bolt 3 8 1 15 8 754 936 0 O ring 2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Washer 1 2 1 18 8 754 937 0 Bypass Manif...

Page 20: ...1 34 8 754 840 0 Bearing Needle 1 35 8 754 826 0 Seal Crankshaft 1 36 8 754 844 0 Flange Motor 1 37 9 803 210 0 Washer 10 38 8 752 824 0 Screw 6 mm 4 TEM PART NO DESCRIPTION QTY 1 8 754 841 0 Crankcas...

Page 21: ...11 62 1 48 8 754 842 0 Cover Crankcase 1 49 9 803 906 0 O ring 1 78 X 14 1 50 9 803 202 0 Sight Glass G3 4 1 REPAIR KIT NUMBER 8 754 860 0 8 754 856 0 8 754 861 0 8 754 857 0 8 754 862 0 8 754 858 0 8...

Page 22: ...pstick 1 34 8 754 840 0 Bearing Needle 1 35 8 754 826 0 Seal Crankshaft 1 36 8 754 844 0 Flange Motor 1 37 9 803 210 0 Washer 10 38 8 752 824 0 Screw 6 mm 4 ITEM PART NO DESCRIPTION QTY 1 8 754 841 0...

Page 23: ...ting Rod 3 46 8 933 020 0 Screw Connecting Rod 6 47 8 754 847 0 O ring 2 62 X 111 62 1 48 8 754 842 0 Cover Crankcase 1 49 9 803 906 0 O ring 1 78 X 14 1 50 9 803 202 0 Sight Glass G3 4 1 REPAIR KIT N...

Page 24: ...lenoid 1 10 8 919 114 0 Ignitor 120V Crossfire 1 11 8 750 778 0 Electrode Crossfire 1 12 9 802 655 0 Air Cone F 6 1 13 8 754 953 0 Fuel Nozzle 1 75 X 90AZ 1 For models HDS 3 5 20 EA 8 756 861 0 Fuel N...

Page 25: ...ne WAYNE replacement parts WAYNE BURNER EXPLODED VIEW ASSEMBLED VIEWS EXPLODED VIEW 32 12 REF NOZZLE 12 ELECTRODE SETTINGS 10 39 10 22 13 20 2 21 22 31 34 24 8 10 37 25 26 1 9 3 3 2 25 1 25 7 8 34 31...

Page 26: ...8 756 298 0 Gun Assembly Burner RG CST 1 1 4 BB1 1 19 11141 Decal UL Under 3 GPH Non C57 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16 x 1 8 IPT 1 23 8 700 704 0 Oil Line As...

Page 27: ...ODE SETTINGS 10 39 10 25 13 20 2 21 22 31 34 24 8 10 25 26 1 9 3 3 2 25 1 25 7 8 34 31 22 24 10 1 1 34 31 24 7 8 21 2 23 4 27 30 30 23 WIRING DIAGRAM Replacement Parts for model HDS 3 5 20 EA For best...

Page 28: ...002 Band Air Outer 8 Hole Mod M 1 9 13392 Plate Slot Cover 1 10 30537 024 Gun RG CST 1 1 4 BB 1 21 31954 001 Strain Relief Low Profile 1 22 14222 Connector Male 3 16 X 1 8 IPT 1 23 14451 Oil Line ASM...

Page 29: ...place if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packing Check and repl...

Page 30: ...l Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly more often if fuel quality is poor Remove Burner...

Page 31: ...acts of nature and disaster including but not limited to floods fires wind freezing earthquakes tornadoes hurricanes and lightning strikes 7 Defects caused by water sediments rust corrosion thermal e...

Page 32: ...www karchercommercial com Form 9 800 191 0 Revised 01 18 Printed in U S A or Mexico New Reconditioned Equipment Parts www southeasternequipment net...

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