3
Table of Contents
Machine Data Log/Overview. . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 7
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . 9
How This Machine Works . . . . . . . . . . . . . . . . . . . . 10
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . 18
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . . 20
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Emergency Stop Procedures . . . . . . . . . . . . . . . . . 20
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . 20
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . . 21
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . 22
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . 22
Emptying and Cleaning Tanks . . . . . . . . . . . . . . . . 23
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
To Operate Off-Aisle Cleaning Option . . . . . . . . . . 25
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Charging Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 30
Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 32
Battery Charger Programming . . . . . . . . . . . . . . . . 33
Lithium Battery (Optional) . . . . . . . . . . . . . . . . . . . 34
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Installation - Single Battery . . . . . . . . . . . . . . . . . . . 36
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
On–Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Discharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Protection & Faults . . . . . . . . . . . . . . . . . . . . . . . . . 37
Faults & Corrective Actions . . . . . . . . . . . . . . . . . . 37
Service & Maintenance . . . . . . . . . . . . . . . . . . . . . . 38
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Vacuum Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Vacuum Shoe Removal and Cleaning . . . . . . . . . . 41
Vacuum Shoe Lift Actuator Removal/Replacement 41
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Scrub Brush Removal . . . . . . . . . . . . . . . . . . . . . . .43
Remove Brush Deck . . . . . . . . . . . . . . . . . . . . . . . .44
Replace Brush Deck Motor . . . . . . . . . . . . . . . . . . .44
Scrub Deck Actuator Removal/Replacement . . . . .44
Replace Pump - Off-Aisle Option . . . . . . . . . . . . . .44
Brush Motor Carbon Brush Replacement . . . . . . . .45
Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Recovery Tank Float Shut-off . . . . . . . . . . . . . . . . .49
To Repair or Replace Vacuum Motors . . . . . . . . . .49
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Electric Parking Brake Engagement . . . . . . . . . . . .51
Drive Motor Carbon Brush Replacement . . . . . . . .51
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .53
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Controller Fault Codes . . . . . . . . . . . . . . . . . . . . . .56
Suggested Spare Parts . . . . . . . . . . . . . . . . . . . . . 58
86398200 Operator Manual - Chariot 3 - iExtract 26 Duo
Summary of Contents for 1.006-167.0
Page 26: ...26 Notes 86398200 Operator Manual Chariot 3 iExtract 26 Duo ...
Page 59: ...59 86398200 Operator Manual Chariot 3 iExtract 26 Duo ...
Page 63: ...1 BRUSH DECK 1 Valid on 06 03 2019 Page 3 69 ...
Page 65: ...2 BRUSH DECK 2 Valid on 06 03 2019 Page 5 69 ...
Page 67: ...3 BRUSH DECK LIFT Valid on 06 03 2019 Page 7 69 ...
Page 69: ...4 BRUSH DECK MOUNTING Valid on 06 03 2019 Page 9 69 ...
Page 71: ...5 BRUSH DECK DRIVE Valid on 06 03 2019 Page 11 69 ...
Page 73: ...6 GRP BUMPER BLK CS26 Valid on 06 03 2019 Page 13 69 ...
Page 75: ...7 CONSOLE Valid on 06 03 2019 Page 15 69 ...
Page 77: ...8 Console Mounting Valid on 06 03 2019 Page 17 69 ...
Page 79: ...9 CONTROL PANEL UPPER Valid on 06 03 2019 Page 19 69 ...
Page 81: ...10 CONTROL PANEL LOWER Valid on 06 03 2019 Page 21 69 ...
Page 83: ...11 Control Panel Mounting Valid on 06 03 2019 Page 23 69 ...
Page 85: ...12 CONTROLLER Valid on 06 03 2019 Page 25 69 ...
Page 87: ...13 DECALS 0 250 116 0 Valid on 06 03 2019 Page 27 69 ...
Page 89: ...14 DRIVE MOUNTING Valid on 06 03 2019 Page 29 69 ...
Page 91: ...15 Frame Valid on 06 03 2019 Page 31 69 ...
Page 93: ...16 Platform Valid on 06 03 2019 Page 33 69 ...
Page 95: ...17 Platform Footbox Rear Wheels Valid on 06 03 2019 Page 35 69 ...
Page 97: ...18 Rear Cover Valid on 06 03 2019 Page 37 69 ...
Page 99: ...19 RECOVERY Valid on 06 03 2019 Page 39 69 ...
Page 101: ...20 SOLUTION SYSTEM Valid on 06 03 2019 Page 41 69 ...
Page 103: ...21 STEERING Valid on 06 03 2019 Page 43 69 ...
Page 105: ...22 Tank Valid on 06 03 2019 Page 45 69 ...
Page 107: ...23 VACUUM SHOE LIFT Valid on 06 03 2019 Page 47 69 ...
Page 108: ...23 VACUUM SHOE LIFT Valid on 06 03 2019 Page 48 69 ...
Page 110: ...24 VACUUM SHOE MOUNTING Valid on 06 03 2019 Page 50 69 ...
Page 112: ...25 VACUUM SHOE Valid on 06 03 2019 Page 52 69 ...
Page 114: ...26 VACUUM Valid on 06 03 2019 Page 54 69 ...
Page 116: ...27 WIRING BATTERIES 0 250 135 0 Valid on 06 03 2019 Page 56 69 ...
Page 119: ...28 WIRING COMPONENTS Valid on 06 03 2019 Page 59 69 ...
Page 121: ...29 Battery Exchange 1 Valid on 06 03 2019 Page 61 69 ...
Page 123: ...30 Battery Exchange 2 Valid on 06 03 2019 Page 63 69 ...
Page 125: ...31 Battery Exchange 3 Valid on 06 03 2019 Page 65 69 ...
Page 127: ...32 PUMP OFF AISLE Valid on 06 03 2019 Page 67 69 ...