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9.800-191.0  •  Rev. 10/09

3

  

PRESSURE WASHER

  

OPERATOR’S MANUAL

  

Thank you for purchasing this Pressure Washer.
We  reserve  the  right  to  make  changes  at  any  time 
without incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of 
the manufacturer’s operating instructions and warnings 
before using this pressure washer. Warning information 
should be emphasized and understood. If the operator 
is not fluent in English, the manufacturer’s instructions 
and  warnings  shall  be  read  to  and  discussed  with 
the operator in the operator’s native language by the 
purchaser/owner, making sure that the operator com-
prehends its contents.
Owner and/or user must study and maintain for future 
reference the manufacturers’ instructions.
The  operator  must  know  how  to  stop  the  machine 
quickly and understand the operation of all controls. 
Never  permit  anyone  to  operate  the  engine  without 
proper instructions.

This manual should be considered a permanent 

part of the machine and should remain with it 
if machine is resold.
When ordering parts, please specify model and 
serial number. Use only identical replacement 
parts.
This  machine  is  to  be  used  only  by  trained 
operators.

IMPORTANT SAfETy 

INfORMATION

READ OPERATOR’S 

MANUAL THOROUgHLy 

PRIOR TO USE.

WARNING:  To  reduce  the  risk 
of injury, read operating instruc-
tions carefully before using.

  1.  Read  the  owner's  manual 

thoroughly.  Failure  to  fol-
low instructions could cause 
malfunction  of  the  machine 
and  result  in  death,  serious 
bodily injury and/or property 
damage.

  2.  Know how to stop the machine and bleed pressure 

quickly. Be thoroughly familiar with the controls.

  3.  Stay alert — watch what you are doing.
  4.  All  installations  must  comply  with  local  codes. 

Contact your electrician, plumber, utility company 
or the selling distributor for specific details. If your 
machine is rated 250 volts or less, single phase will 
be provided with a ground fault circuit interrupter 
(GFCI). If rated more than 250 volts, or more than 
single  phase  this  product  should  only  be  con-
nected to a power supply receptacle protected by 
a GFCI.

INTRODUCTION & IMPORTANT SAfETy INfORMATION

DANGER:  Improper  connection  of  the  equip-
ment-grounding conductor can result in a risk of 
electrocution. Check with a qualified electrician or 
service personnel if you are in doubt as to whether 
the outlet is properly grounded. Do not modify the 
plug provided with the product - if it will not fit the 
outlet, have a proper outlet installed by a qualified 
electrician.  Do  not  use  any  type  of  adaptor  with 
this product

WARNING

kEEP WATER 

SPRAy AWAy fROM 

ELECTRICAL WIRINg.

WARNING: Keep wand, hose, and 
water  spray  away  from  electric 
wiring or fatal electric shock may 
result.

5.  To  protect  the  operator  from  
 

electrical shock, the machine  

 

must be electrically grounded.  

 

It  is  the  responsibility  of  the  

 

owner to connect this machine 

to a UL grounded receptacle of proper voltage and 
amperage ratings. Do not spray water on or near 
electrical components. Do not touch machine with 
wet hands or while standing in water. Always dis-
connect power before servicing.

RISk Of ExPLOSION: 

OPERATE ONLy WHERE 

OPEN fLAME OR TORCH 

IS PERMITTED

WARNING

WARNING:  Flammable  liquids 
can create fumes which can ig-
nite,  causing  property  damage 
or severe injury.
WARNING: Risk of explosion — 
Operate only where open flame 
or torch is permitted.

  6.  In  oil  burning  models,  use  only  kerosene,  No.  1 

home heating fuel, or diesel. If diesel is used, add 
a soot remover to every tankful.

RISk Of fIRE.  

DO NOT ADD fUEL 

WHEN OPERATINg 

MACHINE.

WARNING

WARNING: Risk of fire — Do not 
add  fuel  when  the  product  is 
operating or still hot. 
WARNING: Do not use gasoline 
crankcase  draining  or  oil  con-
taining  gasoline,  solvents  or 
alcohol. Doing so will result in 
fire and/or explosion.

  7.  Oil  burning  appliances  shall  be  installed  only  in 

locations where combustible dusts and flammable 
gases or vapors are not present. Do not store or 
use gasoline near this machine.

  8.  Do not allow acids, caustic or abrasive fluids to pass 

through the pump.

  9.  Never  run  pump  dry  or  leave  spray  gun  closed 

longer than 1-2 minutes.

Summary of Contents for HDS 2.0/10 Ed Cage

Page 1: ...HDS 1 9 15 ed Cage STP 201507D 1 575 512 0 HDS 3 5 20 ea Cage STP 352007A 1 575 513 0 9 800 191 0 OPERATOR S MANUAL To locate your local K rcher Shark Commercial Pressure Washer Dealer nearest you vis...

Page 2: ...ace for future reference 9 800 191 0 Rev 10 09 Introduction and Safety Information 3 5 Component Identification 6 Operating Instructions 7 8 Preventative Maintenance and Service 9 11 Exploded Views 12...

Page 3: ...CI If rated more than 250 volts or more than single phase this product should only be con nected to a power supply receptacle protected by a GFCI INTRODUCTION Important Safety Information DANGER Impro...

Page 4: ...secured before using pressure washer risk of injection or severe injury To persons keep clear of nozzle WARNING WARNING High pressure devel oped by these machines will cause personal injury or equip m...

Page 5: ...nance Normal precautions should be taken by the operator of the machine to prevent moisture from reaching the electrical controls 2 It is recommended that a partition be made between the wash area and...

Page 6: ...urner Motor Nozzle Coupler Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Insulated Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not in...

Page 7: ...water 3 Check fuel tank and pump oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in...

Page 8: ...is lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent ratio is approximately 15 to 1 7 W...

Page 9: ...chine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate...

Page 10: ...solenoid is activated by a pressure switch located on the unloader valve When an operator releases the trigger on the spray gun the pressure drops allowing the pressure switch to activate the fuel so...

Page 11: ...AIR ADJUSTMENT If the desired position cannot be obtained using only the air shutter lock the air shutter in as close a position as can be obtained then repeat the above procedure on the air band set...

Page 12: ...To Fuel Tank 70 61 73 76 71 75 74 55 54 53 52 38 37 44 42 19 40 39 44 42 36 41 35 58 43 46 50 51 47 48 49 67 66 63 62 64 25 85 To Fuel Tank 11 10 Reversed View of Label Reversed View of Labels 16 45...

Page 13: ...RATOR S MANUAL exploded view Right MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE REP OS ICIO N Enlarged View Overload Button 77 33 21 20 30 15 17 23 25 26 28 29 27 24 72 12 11 8 7 13 11 9 7 6 5...

Page 14: ...803 815 0 Pump K rcher KE2020S 511 0 512 0 1 9 803 818 0 Pump K rcher KE3525F 513 0 1 23 9 802 458 0 Switch Pressure N O 1 4 NPT SS 1 24 9 804 516 0 Motor 1 5 HP 115V 1725 RPM 511 0 1 9 804 517 0 Moto...

Page 15: ...583 0 Nozzle Oil HOL 1 00 A 90 511 0 512 0 1 8 717 272 0 Nozzle Burner 1 75 B 90 513 0 1 64 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 4 65 9 802 424 0 Cord Service SEO 16 4 Coleman 64 66 9 802 519 0 Str...

Page 16: ...UAL PRESSURE WASHER 16 exploded views parts list ITEM PART NO DESCRIPTION QTY 88 9 803 093 0 Fuel Strap Short 2 89 9 802 767 0 Screw 3 8 X 3 4 HH NC Whiz 2 90 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 2...

Page 17: ...c Box 1 5 9 802 7590 Screw 10 32 x 1 2 BHSOC Blk 8 6 9 802 525 0 Locknut 1 2 2 7 9 802 791 0 Nut Cage 10 32 x 16 Gauge 8 8 See Page 17 Nozzle 4 9 9 802 064 0 Grommet Rubber Nozzle Holder 4 10 9 804 52...

Page 18: ...ubing 1 4 2 ft 15 9 802 103 0 Bushing Snap 5 8 1 16 9 804 526 0 Label Control Panel K rcher 1 17 9 802 695 0 Nut 10 32 Keps 4 18 9 802 762 0 Screw 10 32 x 1 1 4 1 19 9 800 040 0 Label Ground 1 20 9 80...

Page 19: ...2 287 0 Nozzle SAQMEG 0003 Red 512 0 1 9 802 288 0 Nozzle SAQMEG 1503 Yellow 512 0 1 9 802 289 0 Nozzle SAQMEG 2503 Green 512 0 1 9 802 290 0 Nozzle SAQMEG 4003 White 512 0 1 9 802 295 0 Nozzle SAQMEG...

Page 20: ...part no description qty 1 9 802 215 0 Injector Detergent Non Adjust 2 511 0 512 0 1 9 802 216 0 Injector Detergent Non Adjust 3 513 0 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1...

Page 21: ...0 Plug 5 8 18 UNF 1 15 O ring 12 ID x 2 CS A 2 16 O ring 6 ID X 2 CS A 1 ITEM Part description Kit qty 17 9 149 006 0 Sliding connector guide 1 18 O ring backup A 1 6X 1 45X 1 68 19 Conical seal C 1...

Page 22: ...earing 1 34 9 804 583 0 Motor Flange 56C 1 35 9 803 210 0 Washer 4 item Part no Description QTY 1 9 803 938 0 Crankcase 1 2 9 804 586 0 Plunger Oil Seal 3 3 See Kit Below O Ring 1 78 x 28 30 3 4 See K...

Page 23: ...9 803 966 0 Connecting Rod 3 47 9 803 218 0 Spring Washer 6 48 8 933 020 0 Connecting Rod Screw 6 49 9 803 969 0 O Ring 2 62 x 107 62 1 50 9 803 968 0 Crankcase Cover 1 51 9 803 197 0 Gasket 1 52 9 8...

Page 24: ...clean or replace if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packing Che...

Page 25: ...MAINTENANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly more often if fue...

Page 26: ......

Page 27: ...tning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80...

Page 28: ...R www karchercommercial com www karchershark com Form 9 800 191 0 Revised 10 09 Printed in U S A or Mexico...

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