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CONTENTS

2

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached 
to the pressure washer. You should record both serial number and 
date of purchase and keep in a safe place for future reference.

9.800-191.0  •  Rev. 10/09

Introduction and Safety Information 

3-5

Component Identification 

6

Operating Instructions 

7-8

Preventative Maintenance and Service 

9-11

Exploded Views 

12-13

Exploded Views Parts List 

14-16

Control Panel Exploded View and Parts List 

17-18

Hose & Spray Gun Assembly and Parts List 

19

Downstream Injector Assembly and Parts List 

20

UU1 Unloader Exploded View and Parts List 

21

Pump Exploded View and Parts List 

22-23

Troubleshooting 

24

Maintenance Schedule  

25

Warranty

Summary of Contents for HDS 2.0/10 Ed Cage

Page 1: ...HDS 1 9 15 ed Cage STP 201507D 1 575 512 0 HDS 3 5 20 ea Cage STP 352007A 1 575 513 0 9 800 191 0 OPERATOR S MANUAL To locate your local K rcher Shark Commercial Pressure Washer Dealer nearest you vis...

Page 2: ...ace for future reference 9 800 191 0 Rev 10 09 Introduction and Safety Information 3 5 Component Identification 6 Operating Instructions 7 8 Preventative Maintenance and Service 9 11 Exploded Views 12...

Page 3: ...CI If rated more than 250 volts or more than single phase this product should only be con nected to a power supply receptacle protected by a GFCI INTRODUCTION Important Safety Information DANGER Impro...

Page 4: ...secured before using pressure washer risk of injection or severe injury To persons keep clear of nozzle WARNING WARNING High pressure devel oped by these machines will cause personal injury or equip m...

Page 5: ...nance Normal precautions should be taken by the operator of the machine to prevent moisture from reaching the electrical controls 2 It is recommended that a partition be made between the wash area and...

Page 6: ...urner Motor Nozzle Coupler Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Insulated Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not in...

Page 7: ...water 3 Check fuel tank and pump oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in...

Page 8: ...is lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent ratio is approximately 15 to 1 7 W...

Page 9: ...chine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate...

Page 10: ...solenoid is activated by a pressure switch located on the unloader valve When an operator releases the trigger on the spray gun the pressure drops allowing the pressure switch to activate the fuel so...

Page 11: ...AIR ADJUSTMENT If the desired position cannot be obtained using only the air shutter lock the air shutter in as close a position as can be obtained then repeat the above procedure on the air band set...

Page 12: ...To Fuel Tank 70 61 73 76 71 75 74 55 54 53 52 38 37 44 42 19 40 39 44 42 36 41 35 58 43 46 50 51 47 48 49 67 66 63 62 64 25 85 To Fuel Tank 11 10 Reversed View of Label Reversed View of Labels 16 45...

Page 13: ...RATOR S MANUAL exploded view Right MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE REP OS ICIO N Enlarged View Overload Button 77 33 21 20 30 15 17 23 25 26 28 29 27 24 72 12 11 8 7 13 11 9 7 6 5...

Page 14: ...803 815 0 Pump K rcher KE2020S 511 0 512 0 1 9 803 818 0 Pump K rcher KE3525F 513 0 1 23 9 802 458 0 Switch Pressure N O 1 4 NPT SS 1 24 9 804 516 0 Motor 1 5 HP 115V 1725 RPM 511 0 1 9 804 517 0 Moto...

Page 15: ...583 0 Nozzle Oil HOL 1 00 A 90 511 0 512 0 1 8 717 272 0 Nozzle Burner 1 75 B 90 513 0 1 64 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 4 65 9 802 424 0 Cord Service SEO 16 4 Coleman 64 66 9 802 519 0 Str...

Page 16: ...UAL PRESSURE WASHER 16 exploded views parts list ITEM PART NO DESCRIPTION QTY 88 9 803 093 0 Fuel Strap Short 2 89 9 802 767 0 Screw 3 8 X 3 4 HH NC Whiz 2 90 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 2...

Page 17: ...c Box 1 5 9 802 7590 Screw 10 32 x 1 2 BHSOC Blk 8 6 9 802 525 0 Locknut 1 2 2 7 9 802 791 0 Nut Cage 10 32 x 16 Gauge 8 8 See Page 17 Nozzle 4 9 9 802 064 0 Grommet Rubber Nozzle Holder 4 10 9 804 52...

Page 18: ...ubing 1 4 2 ft 15 9 802 103 0 Bushing Snap 5 8 1 16 9 804 526 0 Label Control Panel K rcher 1 17 9 802 695 0 Nut 10 32 Keps 4 18 9 802 762 0 Screw 10 32 x 1 1 4 1 19 9 800 040 0 Label Ground 1 20 9 80...

Page 19: ...2 287 0 Nozzle SAQMEG 0003 Red 512 0 1 9 802 288 0 Nozzle SAQMEG 1503 Yellow 512 0 1 9 802 289 0 Nozzle SAQMEG 2503 Green 512 0 1 9 802 290 0 Nozzle SAQMEG 4003 White 512 0 1 9 802 295 0 Nozzle SAQMEG...

Page 20: ...part no description qty 1 9 802 215 0 Injector Detergent Non Adjust 2 511 0 512 0 1 9 802 216 0 Injector Detergent Non Adjust 3 513 0 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1...

Page 21: ...0 Plug 5 8 18 UNF 1 15 O ring 12 ID x 2 CS A 2 16 O ring 6 ID X 2 CS A 1 ITEM Part description Kit qty 17 9 149 006 0 Sliding connector guide 1 18 O ring backup A 1 6X 1 45X 1 68 19 Conical seal C 1...

Page 22: ...earing 1 34 9 804 583 0 Motor Flange 56C 1 35 9 803 210 0 Washer 4 item Part no Description QTY 1 9 803 938 0 Crankcase 1 2 9 804 586 0 Plunger Oil Seal 3 3 See Kit Below O Ring 1 78 x 28 30 3 4 See K...

Page 23: ...9 803 966 0 Connecting Rod 3 47 9 803 218 0 Spring Washer 6 48 8 933 020 0 Connecting Rod Screw 6 49 9 803 969 0 O Ring 2 62 x 107 62 1 50 9 803 968 0 Crankcase Cover 1 51 9 803 197 0 Gasket 1 52 9 8...

Page 24: ...clean or replace if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packing Che...

Page 25: ...MAINTENANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly more often if fue...

Page 26: ......

Page 27: ...tning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80...

Page 28: ...R www karchercommercial com www karchershark com Form 9 800 191 0 Revised 10 09 Printed in U S A or Mexico...

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