CABLE TERMINATION & SHOCK ABSORBER
Ref. PN 4000
Cable\ Extrimit
Poke\ Pi
STEP 1
STEP 2
STEP 3
STEP 4
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Insert the cable into the swage tube
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The swage tube has markings to identify exact positions of crimping
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Place the swage tube on the hex loc die of a hydraulic crimping
tool(130kN capacity).
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Ensure that the mark on the swage tube is in the center of the die.
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Operate the machine to start the swaging operation until the green
light is on.
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Repeat the process for all markings
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Step 2A : Cable Extremity
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Insert the cable in to the housing of the cable extremity.
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Open the strands of the wire.
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Insert the core of the cable in the poke pin. The strand which is
Straight is the core, the other strands are twisted.
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With a hollow Centre punch hammer the poke pin deep inside the
housing of the cable extremity.
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Tighten the connector of the extremity to the housing of the cable
extremity
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Connect the cable extremity to the universal end extremity Plate
PN 4000 (09) by a locking pin.
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Insert the pin ring in to the locking pin to lock.
Step 2B : Cable Swaging
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Insert the connector to the universal extremity plate, PN 4000 (09)
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Connect the other connector to the tensioner PN4000(03)
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Apply tension to the cable until the L tension indicator plate touches
the spring
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Take the shock absorber out of service when the spring is
elongated due to an impact from a fall of the user.
Step 3: Shock Absorber: Ref. PN 4000MU(02)
TENSIONER & INTERMEDIATE
Ref. PN 4000
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Open the threads of the tensioner from both ends. Ensure 75% of
the thread is open.
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Insert the locking pin so as to pass a the eye of the tensioner and
the Shock Absorber, PN 4000 (07).
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Insert a pin ring in the locking pin to lock it.
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Insert the cable through the intermediate
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Connect the intermediate to the receiving structure with the
fastener.
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The angle of the Intermediate may be changed by inserting the
plastic intermediate fastener to different holes provided.
Step 6 : Intermediate; Ref. PN 4000(10)
Step 4 : Mounting the tensioner on the system
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Hold the tensioner eye
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Insert the tensioning tool in the housing of the tensioner and rotate
the tensioner in clock wise direction. Rotate it until reasonable
tension is achieved in the cable and the green indicator rod is visible
in he shock absorber. Stop applying tension when the red indicator
begins to appear in shock absorber
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Tighten both the chuck nuts
Step 5 : Applying Tension To the line
UPWARD PULL FOR
TENSION
