background image

 

1

DLR 

series 

1

SPECIFICATIONS   

1-1 Stitch type 

JIS401 double chainstitch machines 

 

 

 

 

 

 

1-2 Model 

Model 

1502

 

1503 

1508 

1509

 

No. of needles 

No. of threads 

12 

No. of loopers 

Needle count 

UY

×

128GAS 

#14~#18

 

TV

×

5 #21

 

TV

×

5 #21

 

TV

×

5 #21

 

Needle space 

3/16,1/4,5/16

 

1/4

9/32

 

1 1/2 (

最大

)

 

1 1/2 (

最大

)

 

Needle bar stroke 

34mm

 

 

2

NEEDLES & THREADING THE MACHINE   

2-1 Needles 

UY

×

128GAS

TV

×

5 of Schmetz or Organ 

Select the proper needle for the fabric and thread. 

< Needle count comparison table > 

Schmetz 

Nm90 

Nm95  Nm100  Nm105  Nm110  Nm120  Nm125  Nm130 

Organ 

# 14 

# 15 

# 16 

# 17 

# 18 

# 19 

# 20 

# 21 

 

2-2 Replacing the needle 

When replacing the needle, check the needle carefully to 
see that  the scarf is  turned to the rear of the  machine 
(see the illustration). 

 

 

 

 

 

 

 

 

 

 

< Note > 
When  replacing  the  needle,  be  sure  to  turn  off  the 
machine.    A clutch motor continues running for a while 
after  the  machine  is  turned  off.    Therefore  keep  on 
pressing the pedal until the machine stops.

 

 

 

 

2

DLR 

series 

2-3 To thread the machine 

Thread the machine correctly by referring to the next page. 
Incorrect  threading  may  cause  skip  stitching,  thread  breakage  and/or  uneven  stitch 
formation.    When  threading  the  looper,  tilt  the  looper  holder  toward  the  front  of  the 
machine by means of the looper drawing bar. 

 

To tilt the looper toward the front 

1.

 

Bring the needle bar to the top of its stroke. 

2.

 

On  1508  and  1509,  tilt  looper holder B  toward  the  front  of  the  machine  by  pressing 
pushbutton flat spring A (see below). 

3.

 

On 1502 and 1503, tilt looper holder D to the right by pressing connecting bar C down 
(see below). 

4.

 

After the machine is threaded, replace the looper holder. 

 

 

 

 

Summary of Contents for DLR Series

Page 1: ...PARTS LIST INSTRUCTION Industrial Sewing Machines 2022 年 3 月 第 18 版 発行 18th edition March 2022 No 220029 ...

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Page 40: ...4 10 41 510 16 04 55 154 24 20 65 334 10 19 71 431 10 26 75 372 17 16 75 519 24 15 01 152 22 06 02 569 29 14 17 5810 D 20 06 23 137 26 09 26 718 12 21 31 702 02 10 41 701 08 04 55 155 09 14 65 401 06 12 71 432 16 05 75 372 19 17 75 519 19 03 02 009 22 07 02 570 30 14 17 5810 D 23 10 23 137 26 10 26 719 12 53 31 702T 03 12 41 701 22 10 55 157 10 14 65 433 08 14 71 432 18 21 75 372 21 23 75 519 21 0...

Page 41: ... 01 26 87 129 01 40 87 245 11 29 88 003 14 36 79 552 23 20 84 163 13 36 84 567 10 46 86 411 02 33 87 129 06 30 87 245 13 54 88 013 18 25 79 552 28 29 84 167 26 25 84 571 11 24 86 411 03 36 87 129 08 28 87 245 12 51 88 137 09 30 79 601 08 21 84 176 15 25 84 573 13 41 86 411 04 34 87 129 09 45 87 245 13 56 88 146 23 19 79 801 08 22 84 177 17 23 84 573 21 33 86 411 07 37 87 129 10 52 87 245 20 49 88 ...

Page 42: ...DLR series Instruction Manual ...

Page 43: ... MACHINE INSTALLATION 5 1 Cutting the machine table 6 5 2 To install the machine 7 6 TIMING OF THE LOOPER TO THE NEEDLE 6 1 To install the looper 7 6 2 Looper left to right movement 8 6 3 Looper setting distance 8 6 4 Needle height 9 6 5 Needle looper front to back relationship 9 6 6 Length of the looper connecting bar 10 7 ADJUSTING THE NEEDLE GUARD 7 1 Position of the needle guard rear 10 7 2 Po...

Page 44: ...chine see the illustration Note When replacing the needle be sure to turn off the machine A clutch motor continues running for a while after the machine is turned off Therefore keep on pressing the pedal until the machine stops 2 DLR series 2 3 To thread the machine Thread the machine correctly by referring to the next page Incorrect threading may cause skip stitching thread breakage and or uneven...

Page 45: ...pulley turns counterclockwise as seen from the end of the machine pulley see the illustration 3 2 Motor belt Motor 3 phase 2 pole 400W clutch motor Belt M type V belt Select the proper motor pulley according to the machine speed refer to the motor pulley outer diameter on the table below Adjust the position of the motor by pressing the finger onto the middle of the belt so that 1 2cm deflection ca...

Page 46: ... oil after the first 250 hours of operation To replace the oil follow the procedures below 1 Remove the V belt from the motor pulley and then remove the machine from the table 2 Remove screw D and then drain the oil Be careful not to stain V belt with the oil 3 After draining the oil be sure to tighten screw D 4 Fill the machine with oil by referring to 4 2 shown above If filter element E is conta...

Page 47: ...ing to the left or right has reached the center of the needle the point of the looper should be 2mm above the top of the needle s eye Adjustment is made by removing the cover and loosening three screws A After this adjustment tighten three screws A with the same torque 6 3 Looper setting distance When the needle is at the bottom of its stroke and the looper is at the extreme right end of its trave...

Page 48: ...to make sure each needle drops correctly into the center of each needle drop hole Note When moving the looper holder front or back check to make sure the looper setting distance is not changed 10 DLR series Note Since the needle guard is installed on the feed dog bracket the relationship between the needle and the needle guard varies according to the stitch length Therefore readjust the needle gua...

Page 49: ...del SPF Feed dog divides between left and right side See the illustration left side feed dog D and right side feed dog E can be adjusted independently When the bottom of left feed dog D bring down to the pin F both left and right feed dog height would be same In case of the adjustment loosen screw A and make the left feed dog higher than the right side how much the angle of the curved waist band i...

Page 50: ...bracket can be adjusted horizontally And match the scale plate H of the puller bracket on the point K of the lower puller guide plate Then the both angle of the upper and lower puller would be same Note The point K of the lower puller guide plate is matched with the third mark L of the cloth plate on the factory adjustment This adjustment is set for the curved waistband radius of apporoximately 60...

Page 51: ...thread guard A increases the size of the needle thread loop Lowering needle thread guard A decreases the size of the needle thread loop Note Adjust the needle thread eyelet according to the thread to be used To tighten the needle thread raise the needle thread eyelet 16 DLR series 11 5 Position of the looper thread take up Adjust thread guide E so that the clearance between thread guide E and the ...

Page 52: ...cial de MORIMOTO SINGAPORE PTE LTD NO 51 PENJURU ROAD 02 02 SINGAPORE 609143 TEL 65 6334 1305 FAX 65 6334 1365 E MAIL info kansaispecial com sg MORIMOTO SINGAPORE PTE LTD INDIA LIAISON OFFICE NO 11 SENTHILL NAGAR PERRIYAR COLONY AVINASHI ROAD TIRUPUR INDIA 641652 TEL 91 421 4248229 E MAIL info india kansaispecial com sg MORIMOTO SINGAPORE PTE LTD BANGLADESH LIAISON OFFICE HOUSE 09 FLAT 1 A 1 B ROA...

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