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Repair Instructions

K 200

 

Dismantling the 
reduction gear

 

1

 

Remove the axial needle bearing (4).

 

2

 

Take out the complete reduction gear, 
then remove the reduction gear shaft (8).

 

3

 

Remove the needle bearing (2) and the 
sealing ring (1).

 

4

 

Remove the sleeve (7), the pin (6), and 
the bearing (3).

 

5

 

Remove the gasket (5).

 

Dismantling the 
cylinder

 

1

 

1 Remove the cylinder (3) together with 
the percussion body (4). Pull the percus-
sion body (4) from the cylinder (3).

 

2

 

Press the snap die (2) from the drill spin-
dle (5) with aid of a mandril. The spring 
ring, the washer, and the rubber ring are 
being destroyed.

 

3

 

Remove the sealing ring (6).

 

4

 

Remove the needle bearing (1).

1

3 4

5

6

9

7

8

2

3

3

6

1

2

5

4

4

Summary of Contents for K 200

Page 1: ......

Page 2: ...ork pull the power plug from the socket Disassembly S Dismantling the chuck 1 Lever off the spring ring 4 with aid of a screwdriver 2 Remove the set sleeve 3 with spacer 2 3 Remove the jumper ring 1 Dismantling the gear box 1 Insert the machine into the assembly sup port and remove the four screws 5 2 Lever off the switch lever 2 with aid of a screwdriver 3 Remove the gear box 4 4 Remove the pin 7...

Page 3: ...Remove the sleeve 7 the pin 6 and the bearing 3 5 Remove the gasket 5 Dismantling the cylinder 1 1 Remove the cylinder 3 together with the percussion body 4 Pull the percus sion body 4 from the cylinder 3 2 Press the snap die 2 from the drill spin dle 5 with aid of a mandril The spring ring the washer and the rubber ring are being destroyed 3 Remove the sealing ring 6 4 Remove the needle bearing 1...

Page 4: ...lay bare the power supply lead 3 Loosen the connectors 4 4 Unscrew and remove the housing 3 Dismantling the motor 1 Lever off the brush holder insulation 1 and the brush holders 3 together with the carbon brushes 2 2 Dismantle the switch 3 Branch off the cords 4 Remove the armature 4 together with the field 5 from the housing 4 3 4 5 2 1 5 5 6 1 2 3 3 2 1 4 6 ...

Page 5: ...ctrical parts with a dry brush Check for wear Check the disassembled parts for wear visual inspection and replace worn parts Electrical tests Before reassembling perform an electrical test on all relevant parts see chapter Electrical and Me chanical Test Instructions Lubrication Each time maintenance is performed the machine is to be lubricates as stated in the lubrication plan After the machine i...

Page 6: ...older insulations 1 and the brush holders 3 together with the car bon brushes 2 into the housing Assembling the housing 1 Fit the housing 3 and fasten it with screws Take care that no cables are squeezed or jammed 2 Fix the power supply lead with the connec tors 4 and fasten the cable clip 5 with screws 3 Screw down 1 the service cover 2 5 6 1 2 3 3 2 1 4 1 4 3 4 5 2 1 2 ...

Page 7: ... body 4 into the cylinder 3 Assembling the reduction gear 1 Mount the bearing 3 and the gasket 5 2 Insert the pin 6 and the sleeve 7 3 Mount the sealing ring 1 and the needle bearing 2 Press the reduction gear wheel 9 onto the wobble gear drive The end play must be 0 05 0 03 mm 4 Mount the reduction gear complete with the reduction gear shaft 8 Insert the disc springs opposite each other see illus...

Page 8: ... housing 5 Insert new switch lever 2 into the gear box 6 Fit the gear box 4 to the motor housing and fasten with the four screws 5 Mounting the chuck 1 Fit the jumper ring 1 2 Insert the set sleeve 3 with spacer 2 3 Insert the spring ring 4 Test Run Electrical Test Test run the machine and pay attention to noises Let the machine run in Perform an electrical test on the machine see chapter Electric...

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