34 KANE988 MANUAL
Humidity
Airflow
Pressure & Temp
Tightness Test
Page 1: ...KANE988 Stock No MAN00333 Rev 1 00722 JULY 2022 Kane International Ltd Industrial Flue Gas Analyser KANE LINK...
Page 2: ...TYPE 10 REPLACING BATTERIES 10 TIME AND DATE 10 CHARGING NIMH BATTERIES 10 BATTERY DISPOSAL 10 GENERAL SAFETY 11 FIRST TIME USE 12 GENERAL OPERATING PRINCIPLE 12 USER INTERFACE 13 LOGGING DATA 13 PRIN...
Page 3: ...STABILISATION RUNNING 28 START TIGHTNESS TEST 28 TIGHTNESS TEST RUNNING 28 PRESSURE MEASUREMENT GOOD PRACTICE 29 MEASURING FLUE GASES 30 TAKING A PRESSURE READING 31 TAKING A FLOW READING PITOT 31 RE...
Page 4: ...ide CO Oxygen O2 Carbon Dioxide CO2 Nitric Oxide NO Nitrogen Dioxide NO2 Sulphur Dioxide SO2 Hydrogen Sulphide H2S Hydrocarbons HC Pressure Differential Pressure Temperature Differential Temperature Y...
Page 5: ...nnect optional KANE LINK devices to your analyser When connected they stay connected until you use KANE LINK to remove them When powered on KANE LINK devices replace or add measurements to your analys...
Page 6: ...ANALYSER FEATURES AND KEYPAD 6 KANE988 MANUAL...
Page 7: ...E Return to home screen STORES F2 Short press to Store F2 UP Short press to scroll up DOWN Short press to scroll down BACK CANCEL BACK CANCEL OK ENTER OK ENTER KANE988 MANUAL 7 Short press to print a...
Page 8: ...Store F2 Pump On Off Pressure connection P1 OK Enter Particle filter Analyser Connections see section 2 Battery charger connection Home Back Delete Scroll Down Flue gas inlet Print F1 Fit spigot prob...
Page 9: ...KANE988 MANUAL 9 Thermocouple Stainless steel shaft Depth stop cone Gas exhaust ports Thermocouple Wire Depth stop cone...
Page 10: ...eries must be identical REPLACING BATTERIES Turn over your analyser remove battery compartment cover Fit 6 x NiMH AA rechargeable batteries with correct battery polarity Replace battery compartment co...
Page 11: ...to change output of sensors present NOTE This is different from a calibration where your analyser is exposed to known gas mixtures but allowed to settle to a steady figure with readings adjusted to th...
Page 12: ...nd be aware your analyser configuration may not support all features explained in this manual Before use set up your analyser to your requirements GENERAL OPERATING PRINCIPLE After powering on your an...
Page 13: ...l display shows LOG STORED PRINTING DATA Press PRINT key to select print destination Press ENTER key display changes to show print progress To print logged data Select LOG ON in REPORTS menu Press PRI...
Page 14: ...ails 14 KANE988 MANUAL Press HOME to display HOME MENU list Status bar MENU ITEM COMMENTS MEASUREMENT Menu to select task to perform SETTINGS Change date time measurement parameters alarms etc REPORTS...
Page 15: ...to confirm GAS UNIT Select desired units required for measured gas parameter TEMPERATURE Select desired option via UP DOWN and OK to confirm PRESSURE Select desired option via UP DOWN and OK to confir...
Page 16: ...reports MENU ITEM OPTIONS COMMENTS VIEW COMB REPORTS View reports VIEW PRS TEMP REPORTS View reports VIEW AIRFLOW REPORTS View reports VIEW DTHA2 REPORTS View reports DELETE REPORTS Select by report...
Page 17: ...OMMENTS SETUP Set SAMPLING INTERVAL TREND A Parameter TREND B Parameter TREND C Parameter TREND D Parameter START TREND A Start STATY TREND B Start START TREND C Start START TREND D Start START DUAL T...
Page 18: ...STATUS View current configuration and setup 18 KANE988 MANUAL...
Page 19: ...IL Enter operator owner information PRINTER Select IR printer type MANAGE LINK DEVICES Add or remove KANE LINK devices ALARM LEVELS Set alarm trigger levels for each gas sensor MAIN PURGE Set MAIN PUR...
Page 20: ...Manually trigger Air Zero purge Always purge in fresh outdoor air MANUAL PRS ZERO Manually trigger zero calibration for pressure sensor Disconnect all pressure hoses first SETUP MIDSTREAM FINDER Setup...
Page 21: ...start automatic calibration count down AUTOMATIC CALIBRATION During automatic calibration analyser samples fresh air to zero toxic sensors and set oxygen sensor to 20 95 After power on your analyser d...
Page 22: ...s and tests NOTE Ensure analyser displays correct date time before making measurement MENU ITEM OPTIONS COMMENTS WIRELESS MODE Choose between KANE LINK or KANE APP modes READING SIZE Choose text size...
Page 23: ...FLUE GAS Begins measurement process flue gas measurements are displayed over 3 pages Navigate via buttons on control panel KANE988 MANUAL 23...
Page 24: ...PRESSURE TEMP Start pressure and temperature measurements AIRFLOW Screen defaults to Pilot measurement unless a KANE DTHA2 is connected DTHA2 SCREEN PITOT SCREEN 24 KANE988 MANUAL...
Page 25: ...oose required measurement parameters FLUE GAS AIRFLOW PRESSURE TEMP DURATION Choose test duration from 1 to 24 hours INTERVAL Choose sampling interval from 3 to 60 seconds TOTAL SAMPLES Indicates numb...
Page 26: ...REAM MENU ITEM OPTIONS COMMENTS TEST ID Enter unique ID for test or use automatically generated ID DURATION Choose test duration from 30 seconds to 30 minutes FUEL TYPE Select required fuel type START...
Page 27: ...HTNESS TEST Configure and perform tightness tests Using black connectors connect your manometer hose from appliance test point to analyser P1 input CHOOSE LET BY optional LET BY RUNNING KANE988 MANUAL...
Page 28: ...START STABILISATION STABILISATION RUNNING START TIGHTNESS TEST TIGHTNESS TEST RUNNING 28 KANE988 MANUAL...
Page 29: ...easure an appliance gas air ratio valve read appliance manufacturer instructions thoroughly If in doubt contact appliance manufacturer After adjusting a gas air ratio valve O2 CO2 CO CO2 ratio reading...
Page 30: ...o air can back flush into the probe SAFETY WARNING Ensure your flue probe handle does not get hot Do not exceed analyser operating specifications In particular Do not exceed flue probe maximum tempera...
Page 31: ...r flow measurements and set pressure display to Pascal Pa NOTE Range limit for Pitot calculation is 15Pa to 4600P and 0 15mbar to 446mbar For accurate flow measurement flue gas temperature should also...
Page 32: ...allow to cool naturally Allow analyser to purge in fresh air for at least three minutes or until all toxic sensor readings are below 10ppm Do not immerse probe in water as this will damage pump and se...
Page 33: ...KANE988 MANUAL 33 PRINTOUTS Average Test Flue Gas Combustion Test...
Page 34: ...34 KANE988 MANUAL Humidity Airflow Pressure Temp Tightness Test...
Page 35: ...filter to stop appliance flue gas water vapour dust entering your analyser However some boilers produce much higher volumes of water vapour which can affect your analyser Your analyser has a water sto...
Page 36: ...er Stop filter WSF2 Particle filter PF2 Water trap SM50675 5 Replace particle filter Water stop filter Particle filter 6 Replace water stop filter Ensure small o ring is fitted when replacing water st...
Page 37: ...S PIPE CLAMP To add select then enter serial number using buttons Enter serial number using buttons Each clamp serial number must be 10 digits long If longer use the last 10 digits e g enter serial nu...
Page 38: ...mber must be 10 digits long Use numeric part of serial number to pair your KANE LINK analyser KANE LINK requires a 10 digit serial number If shorter use 0 s to make up to 10 infant of serial number Fo...
Page 39: ...ge NDIR 0 1 5 or reading from 0 1 to 10 0 10 Hydrogen Sulphide optional 1ppm 5ppm 100ppm 5 100ppm 0 200ppm Nitric Oxide optional 1ppm 5ppm 100ppm 5 100ppm 0 5000ppm Nitrogen Dioxide optional 1ppm 5ppm...
Page 40: ...culations 2 Losses 0 1 1 0 reading 0 99 9 Poison Index 0 1 0 01 0 99 99 Carbon Dioxide 0 1 0 3 Volume 0 20 CO CO2 Ratio 0 0001 5 of reading 0 0 9999 Efficiency Net or Gross 0 1 1 of reding 0 99 9 Effi...
Page 41: ...AFETY EN61010 1 2010 ROSH UK EU IEC62321 2 2013 IEC62321 1 2013 IEC62321 3 1 2013 IEC62321 5 2013 IEC62321 4 2013 IEC62321 7 2 2017 IEC62321 7 1 2015 IEC62321 6 2015 Signed for on behalf of Kane Inter...
Page 42: ...e overnight Electronic devices that become cold suffer when taken into a warm place Condensation may form causing performance degradation and permanent damage Analyser sensors are affected by condensa...
Page 43: ...er Service Recertification booked online via www kane co uk www kanetest ie some exclusions apply For KANE CARE International Service Recertification email sales kane co uk Please register your analys...
Page 44: ...AS certificates Ireland 2 day turnaround Register your analyser on www kane co uk or www kanetest ie Book pay to Service Recertify via your dashboard Select FREEPOST for tracked carriage UK Ireland ma...
Page 45: ...es local tax duty email sales kane co uk with analyser name serial number Pay our all inclusive KANE CARE quote Send your analyser accessories We will return free of charge after KANE CARE Service Rec...
Page 46: ...Recertification Same Day Service Recertification guaranteed Free next day tracked delivery to KANE Free pre 9am next day return Saturday am Theft protection 50 off when replacing your stolen KANE ana...
Page 47: ...THIS PRODUCT CONFIRMS WITH THE FOLLOWING PLEASE RECYCLE PACKAGING MADE IN THE UK KANE988 MANUAL 47...
Page 48: ...ter on our website www kane co uk Scan the QR code to go directly to Register your product online Kane International Ltd Kane House 11 Bessemer Road Welwyn Garden City Hertfordshire AL7 1GF UK email s...
