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KANE451

Flue Gas Analyser

with direct CO

measurement

Stock No: 19116 July 2012

Summary of Contents for 451 Plus

Page 1: ...KANE451 Flue Gas Analyser with direct CO2 measurement Stock No 19116 July 2012 Kane International Ltd...

Page 2: ...10 12 4 USING THE ANALYSER 13 24 4 1 COMBUSTION TESTS 13 14 4 2 PRESSURE TEST 15 16 4 3 LET BY TIGHTNESS TESTING 17 18 4 4 DIFFERENTIAL TEMPERATURE 19 4 5 ROOM CO TESTING 20 4 6 KANE451 PRINTOUTS 24 5...

Page 3: ...ED INSTRUCTIONS 35 37 12 CLEANING 38 13 ANALYSER ANNUAL RECALIBRATION AND SERVICE 38 14 RETURNING YOUR ANALYSER TO KANE 39 15 SERVICE RETURNS 40 APPENDIX 1 MAIN PARAMETERS 42 43 ADDENDUM OPTIONAL NITR...

Page 4: ...for up to 30 minutes duration The analyser has a protective rubber cover with a magnet for hands free operation and is supplied with a flue probe with integral temperature sensor The large display sho...

Page 5: ...y Switch Function buttons x 4 Battery Charging indicator Water Trap Particle Filter Enter Menu controls Scroll up down Tasklight and infra red emitter Flue Gas Inlet Temp and pressure connections Batt...

Page 6: ...Page 6...

Page 7: ...nalyser s time and date are correct To reset see USING THE MENU Section 5 Charging NiMH Batteries Ensure that you use the correct charger The part number is KMCU250 UK To fully charge NiMH batteries S...

Page 8: ...the flue probe s temperature plug to the T1 socket check the plug s orientation is correct see Page 6 2 1 FRESH AIR PURGE Position the flue probe in fresh air then press The analyser s pump starts an...

Page 9: ...gases are exhausted from the back of the instrument This analyser must only be used in well ventilated locations by trained and competent persons after due consideration of all the potential hazards U...

Page 10: ...untdown the measured temperature from the inlet probe will be used as the inlet temperature If an inlet temperature probe is not connected to the analyser during countdown the measured temperature fro...

Page 11: ...CO reading is above 20ppm This helps to protect the CO sensor from damage 2 The pump will automatically switch itself off when the rotary switch is set to Menu Status Pressure Tightness or Differenti...

Page 12: ...ine briefly displays the log number Note This STORE function is inhibited in normal operation if the pump is switched off Using Buttons The function buttons below the symbols are used to navigate thro...

Page 13: ...l type can be changed via Menu R 0 0008 CO CO2 ratio COp 52 Carbon monoxide ppm CO2 6 3 Carbon dioxide Press to print a full combustion test or send to PC via optional Bluetooth Hold for 2 seconds to...

Page 14: ...2 They remain the AUX parameters until changed by the user CO2 6 3 Press to print a full combustion test or send to PC via optional Bluetooth Hold for 2 seconds to log a full combustion report Viewing...

Page 15: ...ble manually timed tests Press to print a full pressure test or send to PC via optional Bluetooth Hold for 2 seconds to log a pressure report Viewing printing a logged pressure test Select MENU REPORT...

Page 16: ...Page 16 If using larger bore tubing when performing pressure tests Push orange tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal...

Page 17: ...y test is automatically stored in the memory P1 10 15 Pressure at start of let by test P2 10 15 Real time pressure reading TIME 59 Let by default time is 1 minute Can be changed via Menu If the let by...

Page 18: ...ressure at end of tightness test PRINT Press to print the complete test Viewing printing a logged Let by and Tightness test Select MENU REPORT TIGHTN S VIEW Use or to select the log number to be print...

Page 19: ...sensor T2c 55 2 Use the T2 connection for the return temperature sensor Tc 5 2 Real time temperature difference Press to print a differential temperature test or send to PC via optional Bluetooth Hol...

Page 20: ...nd recording ii Measure and Record Screen 10 24 49 The clock is displayed COp 00 Real time CO reading ppm TEST 00 Test 00 initial CO test in series Up to 30 tests can be stored in each Log LOG 01 The...

Page 21: ...the live CO readings are displayed but not recorded If STOP is selected the CO test series is ended The display changes to the View and Print Screen iv Paused Screen 10 33 59 The clock is displayed Co...

Page 22: ...ended The display changes to the View and Print Screen vi View and Print Screen LOG 01 The CO test readings were automatically stored in the memory as this Log number TEST 09 To scroll through the CO...

Page 23: ...to 30 Room CO Logs Room CO tests are logged automatically therefore the Room CO section of the memory will be full after the 30th Room CO Log is complete Before the 31st Room CO Log can be performed t...

Page 24: ...37 9 Ref EFF C 98 3 Ref LOSSES 1 7 XAIR 34 8 CO CO2 0 0001 PRS mbar 0 00 KANE451 v 1 04B YOUR COMPANY NAME PHONE NUMBER HERE KANE451 v 1 04B YOUR COMPANY NAME PHONE NUMBER HERE Customer SERIAL NO 1234...

Page 25: ...G gross efficiency SET TIME HH MM SS format e g 7 am 07 00 00 7pm 19 00 00 SET DATE DD MM YY format EXIT PRESSURE SMOOTH OFF normal response ON slower damped response RESOLVE LOW e g 0 01mBar resoluti...

Page 26: ...T SCREEN CONTRAST Factory setting is 04 AUX Enables users to customise the parameters on the AUX display LINE 1 LINE 2 LINE 3 LINE 4 EXIT HEADER Printout header 2 lines 20 characters per line HEADER 1...

Page 27: ...rinted but not stored The display will show P 0 00 Real time pressure reading T1 21 3 Use the T1 connection for the flow temperature sensor T2 21 3 Use the T2 connection for the return temperature sen...

Page 28: ...Page 28 If using larger bore tubing when performing pressure tests Push orange tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal...

Page 29: ...lar Do not exceed the flue probe s maximum temperature 600o C Do not exceed the analyser s internal temperature operating range Do not put the analyser on a hot surface Do not exceed the water trap s...

Page 30: ...ser not running on mains adapter Batteries exhausted AC charger not giving correct output Fuse blown in charger plug Analyser does not respond to flue gas Particle filter blocked Probe or tubing block...

Page 31: ...and press ENTER Turn dial back to Tightness and press ENTER BAT only shows 65 with fully charged NiMH batteries fitted This is not a problem and is to be expected NiMH batteries only deliver 1 25 V p...

Page 32: ...CO2 ratio 2 0 21 0 5 000ppm nom 10 000ppm max 0 20 0 99 9 0 119 9 0 250 0 0 999 0 1 1ppm 0 1 0 1 0 1 0 1 0 0001 0 2 1 10ppm 1 or 5 reading whichever is greater 0 2 reading 1 0 reading 1 0 reading 0 2...

Page 33: ...ine AA cells Chargers optional 220v charger for NiMH batteries only 12v in vehicle charger for NiMH batteries only Dimensions Weight Handset Probe 0 8kg handset with protective cover 200 x 45 x 90mm 3...

Page 34: ...of disturbance is acceptable If not acceptable adjust the analyser s position to minimize interference or switch off if possible the offending equipment during your test At the time of writing this m...

Page 35: ...bility of 0 3 A The chargers output voltage is 9 V dc at a maximum of 0 66A The charger has no user serviceable components Only a correctly specified and rated charger must be used with the KANE451 d...

Page 36: ...non condensing Whilst it is recommended that the analyser is given the protection of a carry case during transportation it is not required for normal operation k The KANE451 has an initial start up de...

Page 37: ...iquid or solid fuels Detailed instructions regarding the changing of the filter and the emptying of the water trap are given in Section 2 of this manual m WARNING When using a KANE451 to test an appli...

Page 38: ...ND SERVICE The analyser should be re calibrated and serviced annually to counter any long term sensor or electronics drift or accidental damage Local regulations may require more frequent re calibrati...

Page 39: ...u have enclosed the items listed above and that it is clearly marked for the attention of Northern Service Centre Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Sending your a...

Page 40: ...Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Northern Service Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Northern Service...

Page 41: ...Page 41...

Page 42: ...the inlet temperature If neither probe is connected during countdown the analyser s internal ambient temperature will be used as the inlet temperature T Nett Nett temperature calculated by deducting t...

Page 43: ...time for up to one minute if outside this time it may be necessary to re enter the details Date and time may also need to be reset if re chargeable batteries are allowed to totally discharge FULL The...

Page 44: ...Page 44...

Page 45: ...Page 45 ADDENDUM Instructions for KANE451 analysers fitted with optional Nitric Oxide NO sensors...

Page 46: ...SUB MENU OPTIONS COMMENTS SETUP PRESSURE REPORT SCREEN CONTRAST AUX Enables users to customise the parameters on the AUX display LINE 1 LINE 2 LINE 3 LINE 4 EXIT HEADER EXIT SERVICE BLUE COM Bluetooth...

Page 47: ...parameter for Line 1 and repeat the process to select the display parameter for all four lines and then EXIT Rotate the dial from MENU to AUX to display all your chosen settings PRINTING and STORING...

Page 48: ...SPECIFICATION Gas Measurement Nitric Oxide NO low range Nitric Oxide NO high range Resolution 1 ppm 1ppm Accuracy 2ppm 30ppm 1 5 ppm 30ppm 5ppm 100ppm 1 5 reading 100ppm Range 0 to 100 ppm 0 to 1000 p...

Page 49: ...rdshire AL7 1JG Your Details Name Job Title Company Name Company Address 1 Address 2 Town City County Postcode Country Phone Number Fax Number Mobile Number Email Address Product Details Note Proof of...

Page 50: ...about Kane Magazine Advert Trade Counter Literature Personal Recommendation Internet Exhibition Other Which do you read most often Often Sometimes Hardly Ever Registered Gas Engineer Gas Installer P...

Page 51: ...Page 51...

Page 52: ...Page 52 Thank you for buying this analyser Before use please register on our website www kane co uk or complete detach and return the Product Registration page...

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