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negative pressure, and no detergent can be drawn into the unit.

The detergent check valve consists of a small spring (31) with a ball,
O-ring and nipple. When operating in the detergent mode, the negative
pressure created by the nozzle insert causes the ball to be drawn

away from the O-ring, against the tension of the spring. Detergent can
then be drawn into the unit.

When operating in the high-pressure mode, the ball seals off the
detergent connection so that no water can flow into the container of
detergent.

6

KARCHER OVERVIEW

PART NUMBERS

High Pressure Washer Pump 3.532-785.0

ITEM #(S)

DESCRIPTION

PART #

QTY. IN

PUMP

1

Oil reservoir cap

5.063-651.0

1

2

Oil filter

5.132-107.0

1

3

Oil reservoir

5.070-194.0

1

4

O-ring

6.362-168.0

1

5

Oil drain plug ring

7.362-003.0

1

6

Oil drain plug

7.382-085.0

1

7

Oil bath housing

5.093-207.0

1

8

Pump shaft seal

7.387-018.0

1

9

Forward o-ring

6.363-067.0

1

10

Swash plate assembly with

5.120-326.0

1

Cylinder bearing

7.401-027.0

1

Coupling element

4.120-192.0

1

Spring

7.318-002.0

11

Swash plate ball bearings

6.401-185.0

1

12

Swash plate

5.120-326.0

1

13

Piston

5.553-434.0

3

14

Piston spring

6.332-427.0

3

15

Piston housing

5.060-677.0

1

16

Pressure/volume control knob with

5.321-307.0

1

Spindle

4.401-079.0

17

Bypass valve (multiple numbers)

top o-ring set

6.362-454.0

1

piston

5.553-383.0

1

spring

5.332-425.0

1

valve seat

5.581-242.0

1

valve seat o-ring

6.362-169.0

1

threaded spindle

5.305-274.0

1

18

Bushing

5.110-630.0

1

19

High-pressure seal

6.365-432.0

20

Pump head

5.550-266.0

1

21

Water outlet

5.063-897.0

1

22

Non-return check valve

5.584-091.0

1

23

Nozzle insert

5.769-138.0

1

24, 25

Low-pressure check valve basket,

4.580-371.0

3

26, 27

spring, plate and seat

ITEM #(S)

DESCRIPTION

PART #

QTY. IN

PUMP

28

Water inlet housing

5.063-897.0

1

29

Water inlet filter

6.414-252.0

1

30

Detergent check valve

5.443-448.0

1

31

O-ring

6.362-175.0

1

32

Ball-bearing

7.401-909.0

1

33

Spring

5.332-258.0

1

34

Detergent tube

6.388-216.0

1

35

Detergent filter

4.862-032.0

1

36

Retainer nut

5.411-150.0

1

37

Thermal relief valve

5.413-067.0

1

38

Low pressure oil seal

6.365-340.0

3

39

Seal retaining ring

5.115-465.0

3

40

Bushing seal

6.365-434.0

3

41

Bushing

5.112-576.0

3

42

Scraper ring

5.115-744.0

3

43

Piston guide retaining screw

7.303-047.0

2

44

High pressure valve slide

5.003-983.0

1

45,46

High-pressure valve cage, spring,

4.580-371.0

3

47,48

plate and seat

50

Pump head bolts

7.306-047.0

4

51

Spring

5.332-446.0

1

52

Ball-bearing seat

5.411-070.0

1

53

Ball-bearing

7.401-909.0

1

54

Safety relief valve

5.583-164.0

1

55

Water outlet bolt

7.306-105.0

4

NOT PICTURED IN DIAGRAM 

Garden hose connection

9.154-009.0

1

Piston spring retaining clip

7.343-478.0

3

Pump 785  9/28/01  3:06 PM  Page 6

www.mymowerparts.com

For Karcher Pressure Washer Parts Call 606-678-9623 or 606-561-4983

Summary of Contents for 3.532-757.0

Page 1: ...Service Handbook High Pressure Washer Pump 3 532 785 0 10 00 Pump 785 9 28 01 3 06 PM Page 1 www mymowerparts com For Karcher Pressure Washer Parts Call 606 678 9623 or 606 561 4983...

Page 2: ...Pump 785 9 28 01 3 06 PM Page 2 www mymowerparts com For Karcher Pressure Washer Parts Call 606 678 9623 or 606 561 4983...

Page 3: ...re manual to find a solution to a problem This manual identifies four basic ways the pump may malfunction Find the section that defines the malfunction of the pump Turn to that section s overview page...

Page 4: ...ressure valve slide 55 Safety relief valve 54 Ball bearing 53 Ball bearing seat 52 Spring 51 Pump head bolt 4 50 High pressure valve cap 3 37 Retainer nut 47 High pressure valve plate 3 48 High pressu...

Page 5: ...and detergent filter 36 If the spray nozzle on the spray wand is set for high pressure operation the hole in the nozzle insert 24 does not create any Swash Plate Assembly The three pistons 13 are dri...

Page 6: ...1 piston 5 553 383 0 1 spring 5 332 425 0 1 valve seat 5 581 242 0 1 valve seat o ring 6 362 169 0 1 threaded spindle 5 305 274 0 1 18 Bushing 5 110 630 0 1 19 High pressure seal 6 365 432 0 3 20 Pump...

Page 7: ...reservoir vent cap 31 Detergent check valve 32 O ring 33 Ball bearing 34 Spring 17 Pressure volume control knob 18 Bypass valve 19 Bushing 30 Water inlet filter 25 Low pressure check valve basket 3 56...

Page 8: ...Pull out bypass valve inset figure 3 4 Inspect bypass valve for damage and lubrication Inadequate lubrication will cause valve to hang up 5 Inspect O rings for nicks or cuts Replace if necessary 6 Gr...

Page 9: ...iers figure 7 3 Check the valve for wear debris and pitting Note If any one low pressure valve is damaged all three valves should be replaced 4 Lightly grease O rings with silicone grease 5 Reassemble...

Page 10: ...l reservoir vent cap 31 Detergent check valve 32 O ring 33 Ball bearing 34 Spring 17 Pressure volume control knob 18 Bypass valve 19 Bushing 30 Water inlet filter 25 Low pressure check valve basket 3...

Page 11: ...alve if necessary B weep holes High Pressure Seals 1 Remove 4 pump head bolts using 6mm allen wrench figure 12 2 Remove pump head 3 Carefully remove the 3 high pressure seals figure 13 4 Check seals a...

Page 12: ...ct O ring on bushing 6 Apply silicone grease to seal 7 Place bushing back on piston Circulation holes must line up with weep holes figure 19 12 SECTION 2 WATER LEAK SOLUTIONS C weep holes Low Pressure...

Page 13: ...eck valve basket 3 56 Water outlet bolt 4 13 Piston 3 46 High pressure valve seat 3 38 Thermal relief valve 20 High pressure seal 3 6 Oil drain plug 39 Low pressure oil seal 3 40 Seal retaining ring 3...

Page 14: ...pump head See Section 2 figure 12 Re install two of the pump head bolts with a 1 2 shim composed of washers or a metal sleeve about 3 8 in diameter into two diagonally opposing weep holes of piston g...

Page 15: ...l seal on shaft is worn out call 1 800 KARCHER 3 To remove oil seal push shaft through swash plate 3 Pull out piston guide assembly figure 23 4 Inspect forward O ring and seal Replace if necessary 5 R...

Page 16: ...ermal relief valve 20 High pressure seal 3 6 Oil drain plug 39 Low pressure oil seal 3 40 Seal retaining ring 3 41 Bushing seal 3 42 Bushing 3 45 High pressure valve slide 55 Safety relief valve 54 Ba...

Page 17: ...wear and damage 4 Check that opening through nozzle is not clogged Clear opening if necessary A Pump Not Drawing Detergent or Water Exiting Detergent Tube 1 Check that nozzle is in low chemical positi...

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