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18. AIR FILTER TECHNICAL MAINTENANCE

It is necessary to, from time to time, check the air filter and clean any 

contaminations. Regular air filter maintenance is necessary to maintain 

sufficient  carburetor air inflow. 

Cleaning the filter:

1. Open the clips on the upper cap of the air filter.

2. Remove the sponge filtering element.

3. Remove all dirt deposits inside the hollow case of the air filter.

4. Thoroughly wash the filtering element in warm soapy water.

5. Dry the sponge filter.

6. Dry filtering element is to be moistened by machine oil and excess 

oil is to be squeezed out.

Air filter replacement is to be performed each 50 hours of the 

generator operation (every 10  hours  in  unusually dusty  conditions).

pic 15

!

!

IMPORTANT!

wash

wring

soak

wring 

2

1

4

3

cap spring

cap spring

air filter

air filter cap

19. SPARK PLUGS TECHNICAL MAINTENANCE

Spark plug is an importaint element providing the correct engine operation. 

It has to be intact, without soot deposits and to have a correct gap.

Spark plug verification:

1. Remove the cap from the spark plug.

2. Remove the spark plug by means of a corresponding spanner.

3. Examine the spark plug. If is is shattered – it is necessary to replace it. 

Recommended replacement spark plugs – F7TC .

4. Measure the gap. It has to be within range 0.7 – 0.8 mm.

5. In case of repeated use, the spark plug has to be cleaned by means of a metal 

brush. After that – set the correct gap.

6. Place the spark plug in its place by means of a spark plug spanner.

7. Replace the spark plug cap.

Summary of Contents for KS 3000

Page 1: ...enerator Dual fuel generator Instruction Please read this manual before use ENG KS 3000 KS 3000E KS 7000 KS 7000E KS 7000E 3 KS 7000E ATS KS 7000E 3 ATS KS 7000E 1 3 KS 10000E 1 3 KS 10000E KS 10000E 3 KS 10000E ATS KS 10000E 3 ATS ...

Page 2: ...3 Generator panel for models KS 7000E 1 3 KS 10000E 1 3 14 9 4 Digital display of gasoline generators 15 10 COMMISSIONING 15 11 BEFORE STARTING 16 11 1 Check the fuel level 16 11 2 Check the oil level 16 12 ENGINE START 16 12 1 Gasoline generator engine start 17 12 2 Running generator on liquefied gas 17 12 3 Generator launch in ATS mode for generators with ATS 18 13 GENERATOR CONNECTION 19 14 STO...

Page 3: ...tegrity and avoid any possible injuries we strongly recommendYou to carefully read this manual before operating the generator ABBREVIATIONS MEANING KS Generator model Е Electro start G Dual fuel type LPG gasoline ATS Automatic transfer switch Read carefully these instructions Pay special attention to information that begins with these characters words Failure to follow the recommendations marked w...

Page 4: ...cian in accordance with all electrical rules and regulations Connect the generator to the protective ground before operation Do not connect or disconnect a generator to electricity consumers which are placed in water on a wet or damp soil Do not touch parts of the generator under voltage Connect the generator to those customers only which meet the electrical characteristics and the rated power of ...

Page 5: ...ing the tank all excessive fuel spillage are to be removed from the surface It is forbidden to use kerosene or other fuel types Observe the fuel tank refilling Do not allow overfilling All explosive and flammable materials or substances are to be kept away from the generator for its engine produces heat during operation It is forbidden to touch the exhaust system during the generator start and in ...

Page 6: ...e manual before using the device g Do not touch the generator with wet or dirty hands h Follow fire safety rules do not use open flames near the generator i Please don t touch The muffler heats up when running the generator a b c f e d a Useprotectiverubbergloveswhileworking with battery Batterycontainsacidelectrolyte whichisdangerous Ifcontact withskinorface occured rinse it off immediately with ...

Page 7: ...erent models this table is different All charachtetistics are given in the Specifications Indicates the position of the fuel tap Position ON opened position OFF closed Note which direction you should open air dampers Fuel level indicator The icon on the left indicates that the tank is full the icon on the right that the tank is empty Maintenance information translated into the language of the coun...

Page 8: ... switch 10 Fuel level indicator 11 Silencer 12 Alternator 13 Sparking plug 5 MAIN OVERVIEW pic 4 Manufacturerreservestherighttomakechangesand orimprovements indesign componentsset andtechnicalattributeswithoutnotice andwithoutincurringobligation Thepicturesinthismanualare schematicalandmaynotmatchtheparametersoforiginalproduct IMPORTANT 1 2 3 4 5 6 7 8 9 10 13 11 12 ...

Page 9: ... fuel generators additionally equipped with reductor for stable LPG supply pic 5 reductor LPG supply hose BE ADVISED It is strongly forbidden to use gasoline and LPG simultaneously While using a gasoline source the LPG supply should be stopped The same situation is with liquid gas powering ATTENTION DANGER 7 COMPONENTSOFSET 1 Generator 2 Packaging 3 Operating Instructions 4 Key candle 5 Keys to ru...

Page 10: ... 69 94 69 94 Power output V А 12 8 3 12 8 3 12 8 3 Engine model KS 230 KS 230 KS 230 Engine type gasoline 4strokecycle engine gasoline 4strokecycle engine LPG gasoline 4strokecycle engine Engine power hp 7 0 7 0 7 0 Crank case volume cm3 0 6 0 6 0 6 Enginecylindervolumecm3 208 208 208 Power output controller AVR AVR AVR Engine start manual manual electro manual Power factor cosφ 1 1 1 Dimensions L...

Page 11: ...r output V А 12 8 3 12 8 3 12 8 3 Engine model KS 410 KS 410 KS 410 Engine type gasoline 4strokecycle engine gasoline 4strokecycle engine gasoline 4strokecycle engine Engine power hp 13 0 13 0 13 0 Crank case volume cm3 1 1 1 1 1 1 Engine cylinder volume cm3 389 389 389 Power output controller AVR AVR AVR Engine start manual manual electro manual electro Power factor cosφ 1 1 1 Dimensions L W H mm...

Page 12: ...tput V А 12 8 3 12 8 3 12 8 3 Engine model KS 410 KS 410 KS 410 Engine type gasoline 4 stroke cycle engine gasoline 4 stroke cycle engine gasoline 4 stroke cycle engine Engine power hp 13 0 13 0 13 0 Crank case volume cm3 1 1 1 1 1 1 Engine cylinder volume cm3 389 389 389 Power output controller AVR AVR AVR Engine start manual electro manual electro auto manual electro auto Power factor cosφ 0 8 1...

Page 13: ... 8 3 12 8 3 12 8 3 12 8 3 Engine model KS 460 KS 460 KS 460 KS 460 Engine type gasoline 4 stroke cycle engine gasoline 4 stroke cycle engine gasoline 4 stroke cycle engine gasoline 4 stroke cycle engine Engine power hp 18 0 18 0 18 0 18 0 Crank case volume cm3 1 2 1 2 1 2 1 2 Enginecylindervolumecm3 440 440 440 440 Power output controller AVR AVR AVR AVR Engine start manual electro manual electro ...

Page 14: ...AVR Engine start manual electro manual electro Power factor cosφ 1 0 8 1 0 8 Dimensions L W H mm 700 545 590 700 545 590 Weight kg 81 8 95 Protection class IP23M IP23M Altitude MAX m 1000 1000 Relative humidity 95 95 Acceptable deviation of a current is 5 Toensurethereliabilityofthegeneratorandincreaseitslifespan thepeakcapacities may be slightly limited by circuit breakers Theoptimumoperatingcond...

Page 15: ...0E ATS KS 10000E 3 ATS pic 7 1 LED display 2 Emergency circuit breaker 3 Sockets 4 Engine start key ON OFF 5 Direct current sockets 12V 6 Grounding 7 ATS switch 8 ATS indicator 9 ATS connectors 1 LEDdisplay 2 Emergencycircuitbreaker 3 Sockets 4 Grounding 5 3phase 1phasemodeswitch position1 400V position0 off position2 230V 6 Directcurrentsockets12V 7 Enginestartkey 1 2 3 9 8 6 5 4 7 9 3 GENERATOR ...

Page 16: ...supplied without fuel Before the operation please fill the fuel Guidelines for filling are below Generators are supplied without motor oil The generator casing may contain residues of oil after tests conducted during production Before starting to use the generator be sure to pour oil Recommendations on oil and it s filling process are below Follow maintenance recommendations during the first month...

Page 17: ...tor has not been used for a long time try charging the battery with the battery charger not included Fuel tank cap FILLTO HERE 12 ENGINE START Beforestartingtheenginepleasemakesurethatpowerofinstrumentsor electricconsumerscompliestothecapacitiesofthegenerator Itisforbidden toexceeditsnominalcapacity Donotconnectdevicesbeforestartingthe engine Inpowersupplymodewithinrangefromnominaltillmaximum powe...

Page 18: ...t the hose to the gas cylinder 2 Open the gas supply valve on the tank make sure there are no gas leaks 3 Usethevalveontheintegratedgearboxtoletoutairfromthehoseconnection press the lowering valve button on the generator gear 2 3 times to start the engine 4 Set the fuel valve on fuel tank to the closed position there should be no fuel in the carburetor 5 Set the air flaps in the middle position Af...

Page 19: ...r so that it begins to supply power to devices connected to it When the power supply from the main network is renewed the generator system turns off and the voltage to consumers goes from the main network In order to run the generator without ATS mode do not set the ATS switch to AUTO mode 13 3 GENERATORLAUNCHINATSMODE FORGENERATORSWITHATS Built inautomaticstartsystemallowscontrollingthegenerators...

Page 20: ... of electricity Power supply Power supply Electrical counter Electrical counter Neutral channel for connection Grounding Connectionofthegeneratorwiththebuilt inATStotheconsumersofelectricityandthecentralpowersupply 13 1 SCHEME OF CONNECTION OF A SINGLE PHASE GENERATOR 13 2 CONNECTION SCHEME OF THE THREE PHASE GENERATOR L Line N Neutral L 1 3 Line N Neutral Neutral 19 ...

Page 21: ... IMPORTANT IMPORTANT 15 TECHNICAL MAINTENANCEWORKS Works specified in Technical maintenance section are to be regularily performed If the end user has no means for performing regular maintenance independently it is necessary to address the official service centre to place an order for such works performance In case of any damages occurred due to non performance of regular maintenance works the man...

Page 22: ...safety requirements and technical maintanance rules First of all this applies to use of lubricants gasoline and motor oils forbidden by the manufacturer device technical alterations equipment operations against its intended use indirect damages caused by operating faulty equipment 16 MAINTENANCE SCHEDULE Node Service type First month or 20 hours Before starting Each month or after 20 working hours...

Page 23: ...ntanance schedule To replace engine oil perform the following actions 1 Wearprotectiveglovestoavoidgettingoilontheskin 2 Place a drain oil holding tank under the engine 3 Turn the drain cap located in the engine under the oil depth gage cap by means of a hexagon spanner 10 mm for all verifications of KS 3000 4 Wait till the oil drains 5 Replace the drain cap and tighten it well 6 Pleae drain the o...

Page 24: ...rator operation every 10 hours in unusually dusty conditions pic 15 IMPORTANT wash wring soak wring 2 1 4 3 cap spring cap spring air filter air filter cap 19 SPARKPLUGSTECHNICALMAINTENANCE Spark plug is an importaint element providing the correct engine operation It has to be intact without soot deposits and to have a correct gap Spark plug verification 1 Remove the cap from the spark plug 2 Remo...

Page 25: ...lower gaswillevaporate Warning Generator is to remain ready for operation at all times Therefore in case of device malfunctions they are to be repaired before dismounting the generator for storage Beforelong termgeneratoridletime performthefollowingactions Generator and engine external parts especially the cooling radiators are to be thoroughlycleaned Carburetorfloatchamberscrewhastoberemovedandth...

Page 26: ...nce between contacts is not nominal Clean or replace the plug Set proper distance between contacts Low engine power heavy starting Dirt in fuel tank Clean the fuel tank Dirt in the air filter Clean the air filter Water in a fuel tank carburetor carburetor is jammed Empty the fuel tank carburetor Distance between contacts of a sparking plug is not nominal Set proper distance between contacts Engine...

Page 27: ... Radio 50 250 TV set 100 400 Refrigerator 100 150 Oven 1000 2000 Freezer 100 400 Drill 400 800 Hammer drill 600 1400 Grinding machine 300 1100 Circular saw 750 1600 Electro planer 400 1000 Electro jigsaw 250 700 Angle grinder 650 2200 Compressor 750 3000 Water pump 750 3900 Electric sawing machine 1800 4000 High pressure machine 2000 4000 Electric lawn 750 3000 Air conditioner 1000 5000 Electric p...

Page 28: ...ater ice formation provided there are foreign objects inside the unit If the product has been improperly installed and connected to the mains supply or misused If the claimed malfunction cannot be diagnosed or demonstrated If proper operation of the product can be restored following cleaning from dust and dirt appropriate adjustment maintenance oil change etc If the product is used for business re...

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