Kampmann TIP 54 Series Assembly And Installation Instructions Manual Download Page 1

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Kampmann.de/installation_manuals

I369 11/17 EN

SAP-Nr. 1070634

TIP Unit Heaters

Unit heater with 2-stage, three-phase motor
Unit heater with 1-stage single-phase motor

Assembly and installation instructions

Keep these instructions in a safe place for future use!

Summary of Contents for TIP 54 Series

Page 1: ...als I369 11 17 EN SAP Nr 1070634 TIP Unit Heaters Unit heater with 2 stage three phase motor Unit heater with 1 stage single phase motor Assembly and installation instructions Keep these instructions in a safe place for future use ...

Page 2: ...afety 6 2 1 Intended use 6 2 2 Limits of operation and use 7 2 3 Safety information 8 3 Transport and storage 10 4 Scope of delivery 10 5 Technical data 11 6 Installation 11 7 Hydraulic connections 12 8 Electrical wiring 13 8 1 Safety information 13 8 2 Motor protection 13 8 3 Electrical wiring 14 8 4 Three phase motor 14 8 5 Single phase motor 17 9 Commissioning 18 9 1 Pre commissioning checks 18...

Page 3: ...e phase motor Unit heaters with 1 stage single phase motor Installation and operating instructions 11 Maintenance and cleaning 20 11 1 Housing 20 11 2 Heat exchanger 20 11 3 Motor 20 12 Operational problems 22 13 Disposal 23 14 Declaration of Conformity 24 ...

Page 4: ... addition all local occupational health and safety at work regulations apply as do general safety provisions governing the use of the equipment Illustrations in these instructions are intended to provide a basic understanding and may differ from the actual model Anyone involved with the installation commissioning and use of this product is obliged to pass these instructions on to tradespeople who ...

Page 5: ...ot avoided 1 3 Copyright protection The contents of this manual are protected by copyright Their use is permitted when using the product Any further use is not permitted without written permission from the manufacturer 1 4 Customer Service Our Customer Service team is available for technical information We are always interested in receiving information and experiences relating to the use of our pr...

Page 6: ...tent in areas with an aggressive atmosphere Protect the products from any moisture during storage and installation If in doubt check the proposed use with the manufacturer Any use other than the use specified above is deemed not to be correct and proper The operator of the unit is solely responsible for any damage arising as a result of information contained in this manual Specialist knowledge The...

Page 7: ...Limits of operation and use We would refer to VDI 2035 Sheets 1 2 DIN EN 14336 and DIN EN 14868 with regard to the properties of the medium used to protect the equipment The following values provide further guidance The water used should be free of contamination such as suspended substances and reactive substances Water quality pH value 1 8 9 Conductivity 1 µS cm 700 Oxygen content O2 mg l 0 1 Har...

Page 8: ...onnection terminals for the motorised valve are available on request Max flow temperatures Type of installation Use Ceiling Wall Without shut off valve 100 C 120 C With shut off valve 120 C 120 C 2 3 Safety information Installation assembly and maintenance work on electrical units may only be performed by a qualified electrician in compliance with VDE regulations The connection should comply with ...

Page 9: ...e any tools the short circuit detector or any other objects from the unit Caution Pipes casings and fittings can become very hot or very cold depending on the operating mode Caution Wear gloves safety shoes and suitable protective clothing when transporting the unit Sharp edges cannot be ruled out despite care during manufacture The operator of the unit is responsible for the EMC conformity of the...

Page 10: ...of delivery Provide materials for fixing the units heaters e g screws plugs etc on site depending on the type of mounting and support structure Check immediately on receipt Is the delivery damaged Have the items ordered been delivered Check model numbers Is the delivery and number of items delivered correct Please note all applicable safety and accident prevention regulations Attention Risk of sha...

Page 11: ...ilation This knowledge generally learned in vocational training in one of the fields mentioned above is not described separately Damage caused by improper installation is the responsibility of the operator Wall brackets can be used to mount unit heaters upright or suspended on the wall and ceiling brackets to suspend them from the ceiling Unit heaters can also be mounted on wall or ceiling bracket...

Page 12: ... can be accessed with ease for maintenance and repair work Provide ventilation and drainage for the pipes on site Properly seal pipe connections not in use Important note The LPHW heat exchanger is suitable for use with hot water heating systems in compliance with DIN 18380 Ensure that operating conditions and water quality conform to VDI 2035 and comply with industry standard installation regulat...

Page 13: ...lines as well as Technical Wiring Regulations stipulated by the regional energy supply companies Only connect the unit to fixed wiring The operator of the unit is responsible for the EMC conformity of the entire system in accordance with the local applicable standards Please read these instructions in full to ensure correct and proper installation and the correct operation of TIP unit heaters 8 2 ...

Page 14: ...or Δ can be switched between 5 stages by voltage reduction using a 5 stage three phase controller Switching stage 1 Y connection Switching stage 2 Delta connection The fans are operated with a clockwise rotating field Caution Operation of this unit on frequency converters is only permitted if the frequency converter has a sinus filter effective on all poles Missing sinus filters can lead to severe...

Page 15: ...11 7 5 5 stage three phase controller 2 A 30751 2 A 6 3 1 1 5 stage three phase controller 4 A 30752 4 A 12 6 3 3 5 stage three phase controller 8 A 30754 8 A 25 11 6 5 Electronic 2 stage three phase controller 30177 10 A 25 11 7 5 30277 Suitable three phase switching units Different switches from our range are available to switch and control the speed of the motors The above table provides an ove...

Page 16: ... instructions Three phase wiring diagrams Connection to 2 stage switch unit Connection to 5 stage switch unit to further unit heaters low speed Y connection high speed Δ connection 2 stage three phase controller Terminal strip on the unit heater 5 stage three phase controller 5 stage three phase controller Terminal strip on the unit heater ...

Page 17: ...a single stage switch is possible up to the maximum switching capacity of the stage switch If several TIP unit heaters are connected to a single phase controller we recommend the use of intermediate terminal boxes Important Switch the thermal contacts of all fan motors in series Important Switch the motor windings of all fans in parallel Suitable single phase switching units Different switches fro...

Page 18: ...commissioning of other parts of the system 9 2 Commissioning Proceed as follows after conducting the above checks Open the valves on the heating system Properly fill the pipes and heat exchanger if they have been drained after installation Ensure that the entire system is vented Then check that all pipes and valves are leak tight Start up the TIP by applying voltage to all electrical components Ch...

Page 19: ...res of all thermal contacts individually to check that all thermal contacts are correctly wired Are the fans in all TIP unit heaters running in the correct direction at all switching stages The direction of rotation is indicated by the arrow Make sure that the fan is drawing in air Swap 2 phases on the stage switch if all three phase fans are rotating in the wrong direction at all fan stages Swap ...

Page 20: ... heat exchanger will produce its full heat output in the long term For this reason regularly check the unit heater heat exchanger for dirt and clean if necessary Check the unit heater once a year before the start of the heating season and in less favourable conditions high dust content in the air even monthly Carefully blast the Cu Al heat exchanger with compressed air to remove accumulated dust P...

Page 21: ...fan and the fan guard reduce the air volume Regularly check the fan inlet nozzle and fan guard Heat exchanger and clean if dirty Once work has been completed remove the reconnection safety guard Never use aggressive paint dissolving cleaning agents to clean the unit heaters Check the condensation water openings positioned to fit the installation position to ensure that water runs off freely No war...

Page 22: ... or dirty heat exchanger Restore air passage change filter and or replace heat exchanger Wrong direction of rotation Check the direction of rotation of the fan 12 Operational problems Fan does not rotate when motor is switched on and standby light on Setpoint temperature too low Raise setpoint Remote switch contact has switched off Check remote switch contact insert jumper if necessary Fan does no...

Page 23: ...e plastics Sort and dispose of other components IMPORTANT NOTE Environmental hazard from incorrect disposal Incorrect disposal can present a hazard to the environment Electrical scrap electronic components lubricants and other auxiliary materials represent hazardous waste and should only be disposed of by authorised specialist companies If in doubt seek information on environmentally responsible d...

Page 24: ...Sound power test At ambient conditons without water flow Test Schallleistungspegel Bei Umgebungsbedingungen ohne Wasserdurchsatz Contact Details Kampmann GmbH Kontaktinformationen Friedrich Ebert Straße 128 130 D 49811 Lingen Ems Germany Informaton requirements for fan coils according to regulaton EU No 2016 2281 Informationsanforderungen für Fan Coils gemäß Verordnung EU Nr 2016 2281 TIP heatng o...

Page 25: ...25 TIP unit heaters 1 57 Unit heaters with 2 stage three phase motor Unit heaters with 1 stage single phase motor Installation and operating instructions ...

Page 26: ...26 1 57 TIP unit heaters Unit heaters with 2 stage three phase motor Unit heaters with 1 stage single phase motor Installation and operating instructions ...

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Page 28: ...bert Str 128 130 49811 Lingen Ems Germany T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG Great Britain T 44 0 1932 228592 F 44 0 1932 228949 E info kampmann co uk W Kampmann co uk ...

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