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9

TOP unit heaters  

1.53

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

Please note the following safety-relevant information

  Disconnect all parts of the system that are being 

worked on. Ensure that the system cannot be 

accidentally re-connected!

  Before commencing installation/maintenance 

work, wait until the fan has come to a standstill 

after the unit has been switched off. After 

working on the unit, remove any tools, the short 

circuit detector or other parts of the unit.

  Caution! Pipes, casings and fittings can become 

very hot or very cold depending on the 

operating mode!

  Caution! Wear gloves, safety shoes and suitable 

protective clothing when transporting the unit! 

Sharp edges cannot be ruled out despite care 

during manufacture.

  The operator of the unit is responsible for 

the EMC conformity of the entire system in 

accordance with the local applicable standards.

 

 

The terminals and connectors are still energised even when 

the unit is switched off. Check whether the terminals and 

connectors are de-energised with a two-pin voltage tester.

  Only open the unit 5 minutes after all poles of the voltage 

have been switched off. 

 

 

The protective conductor carries high leakage currents 

(depending on the frequency, intermediate voltage and motor 

capacity). Therefore check EN-compliant earthing under test 

conditions (EN 50 178, art. 5.2.11). Hazardous voltage can occur 

at the motor housing without earthing.

 

 

In the event of a fault, the rotor and impeller can be energised. 

Rotor and impeller are base-insulated.

  Do not touch when fitted!

 

 

 

The fan runs when control voltage is applied or the saved fan 

speed starts up automatically when mains power has failed.

  Do not go near the hazard area of the unit. 

 

 

High temperatures are produced at the fan's electronic 

housing.

  Burning hazard.

 

 

The fan is protected from blockage. Protective functions are 

integrated depending on the fan type, which cause the fan to 

switch off automatically in the event of various faults.

  Please refer to the operating instructions for the respective 

fan.

 

 

Please read these instructions in full to ensure correct and 

proper installation and the correct operation of TOP unit 

heaters.

Summary of Contents for Lufterhitzer TOP Series

Page 1: ...TOP unit heaters Installation and operating instructions Keep these instructions in a safe place for future use Kampmann co uk installation_manuals I 343 06 17 EN SAP Nr 1069153...

Page 2: ...port and storage 10 4 Delivery 10 5 Technical data 10 6 Installation 11 7 Hydraulic connections 12 8 Factory fitted accessories 12 9 Electrical wiring 13 9 1 Safety information 13 9 2 Motor protection...

Page 3: ...enance and cleaning 30 12 1 Housing 30 12 2 Heat exchanger 30 12 3 Motor 30 13 Operating faults 32 13 1 All unit heaters 32 13 2 AC single phase motor with motor junction box type 31 36 32 13 3 AC sin...

Page 4: ...d in this manual In addition all local occupational health and safety at work regulations apply as do general safety provisions governing the use of the equipment Illustrations in these instructions a...

Page 5: ...if not avoided 1 3 Copyright protection The contents of this manual are protected by copyright Their use is permitted when using the product Any further use is not permitted without written permissio...

Page 6: ...reas with a high dust content in areas with an aggressive atmosphere Protect the products from any moisture during storage and installation If in doubt check the proposed use with the manufacturer Any...

Page 7: ...ould refer to VDI 2035 Sheets 1 2 DIN EN 14336 and DIN EN 14868 with regard to the properties of the medium used to protect the equipment The following values provide further guidance The water used s...

Page 8: ...een the mains conductor and protective conductor after switching off the mains power supply when switching several fans in parallel Ensure that a contact safety device is fitted The mains connections...

Page 9: ...even when the unit is switched off Check whether the terminals and connectors are de energised with a two pin voltage tester Only open the unit 5 minutes after all poles of the voltage have been swit...

Page 10: ...he manufacturer as they can impair the safety and operation of the unit Do not carry out any measures on the unit not described in this manual Make sure that on site systems and cabling are suitable f...

Page 11: ...d and the wall or ceiling If you do not leave this minimum gap the output of the unit heaters will be reduced and the noise level will increase When using accessory components ensure that you maintain...

Page 12: ...LPHW heat exchanger is suitable for use with hot water heating systems in compliance with DIN 18380 Ensure that operating conditions and water quality conform to VDI 2035 and comply with industry stan...

Page 13: ...connection Only wire the unit in accordance with currently applicable VDE and EN guidelines as well as Technical Wiring Regulations stipulated by the regional energy supply companies Only connect the...

Page 14: ...se instructions in full to ensure correct and proper installation and the correct operation of TOP unit heaters 9 2 Motor protection 9 2 1 AC fans Thermal contacts temperature detectors are embedded i...

Page 15: ...The device will be damaged beyond repair if the motor cable short circuits Even when the motor is idle the motor cables U1 and U2 still carry mains potential 9 2 2 EC fans All EC fans have an integral...

Page 16: ...stage switch we recommend the use of intermediate terminal boxes Suitable three phase switching units Different switches from our range are available to switch and control the speed of the motors The...

Page 17: ...hree phase wiring diagrams Connection to 2 stage switch unit Connection to 5 stage switch unit niedrige Drehzahl Y Schaltung hohe Drehzahl Schaltung low speed Y connection high speed connection 2 stag...

Page 18: ...ram 1 page 18 If there is no air output then the direction of rotation is incorrectly wired Parallel connection of AC single phase motor Several TOP units even of different sizes can be connected in p...

Page 19: ...bindung V1 Z2 V1 Z1 Klemmenleiste Motorklemmbrett Klemmenleiste Motorklemmbrett Max number of connectable TOP single phase unit heaters per controller TOP type series Type Imax 44 _ _ 31 45 _ _ 31 46...

Page 20: ...limit of 100 VAC is factory set The maximum limit can be selected via the DIP switch Models 44 45 and 46 see Table 1 Model 47 see Table 2 The fan and the power module can be disconnected from the mai...

Page 21: ...VDC the jumpers for models 44 45 and 46 and the DIP switches 1 and 2 for model 47 need to be wired set at 0 10 V on all power modules Models 44 45 and 46 see Fig 2 Model 47 see Fig 5 The 0 10 V contro...

Page 22: ...oltage supply and fuse The fan and power module are together supplied by 1 line with 230 V 5 Hz voltage An LED operating indicator is positioned on the connecting board in the power module A protectiv...

Page 23: ...ulation air module type 31C1 The KaControl recirculation air module offers the option of controlling the fan motor and value actuator either via a 0 10 VDC signal or via the KaControl system The type...

Page 24: ...d cable e g J Y St Y 0 8 mm Output terminals V1 and GND are available on the KathermBoard to control a 24 V DC Open Close actuator Maximum permissible load 0 5 A A wet fault message 24 VDC max 0 5 A i...

Page 25: ...r can lead to the RCCB being immediately tripped We would recommend a trip current of 300 mA and delayed tripping super resistant characteristic K for maximum possible operating safety First close the...

Page 26: ...nd 47xx33 In fault mode the relay is energised Contact C NO closed In the event of a fault the relay becomes de energised Contact C NO open The fault signalling chain is protected by a relay with a de...

Page 27: ...0 VDC control signal is 20 m Use a shielded cable e g J Y St Y 0 8 mm Output terminals V1 and GND are available on the KathermBoard to control a 24 V DC Open Close actuator Maximum permissible load 0...

Page 28: ...in the KaControl module A unit fuse 5x20 mm is also installed on the primary side for the control voltage on the connecting board as well as on the secondary side for 24 V voltage and a unit fuse 5x20...

Page 29: ...All the fans should switch off immediately The operating readiness indicator should go out on the stage switch Reconnect the wire to terminal TK The fans should not start up again Reset the stage swi...

Page 30: ...in the long term For this reason regularly check the unit heater s heat exchanger for dirt and clean if necessary Check the unit heater once a year before the start of the heating season and in less...

Page 31: ...or corrosion paint adhesion of unpainted painted fans in the event of improper cleaning of fans Run the fan for a minimum of 1 hour at 80 to 100 of maximum speed before cleaning to avoid the accumulat...

Page 32: ...nge the filter and or replace the heat exchanger Wrong direction of rotation Check the direction of rotation of the fan Fault Possible cause Remedy Fan does not rotate when motor is switched on and st...

Page 33: ...nal 0 10 VDC Control voltage poles switched Correctly connect control voltage Fault Possible cause Remedy Fan does not rotate when power is applied to the module and control signal 4 VDC Main fuse on...

Page 34: ...act in a group wire contact C NO Refer to the operating instructions for the fan for further fault messages Fault Possible cause Remedy Fan does not rotate when power is applied to the module and cont...

Page 35: ...s Recycle plastics Sort and dispose of other components IMPORTANT NOTE Environmental hazard from incorrect disposal Incorrect disposal can present a hazard to the environment Electrical scrap electron...

Page 36: ...1 53 TOP unit heaters Unit heaters 2 stage three phase motor 1 stage AC single phase motor continuously variable EC single phase motor Installation and operating instructions 15 Declaration of Conform...

Page 37: ...37 TOP unit heaters 1 53 Unit heaters 2 stage three phase motor 1 stage AC single phase motor continuously variable EC single phase motor Installation and operating instructions...

Page 38: ...38 1 53 TOP unit heaters Unit heaters 2 stage three phase motor 1 stage AC single phase motor continuously variable EC single phase motor Installation and operating instructions...

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Page 40: ...edrich Ebert Str 128 130 49811 Lingen Ems Germany T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG Great Br...

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