Kamco CLEARFLOW CF90: QUANTUM Operating & Service Manual Download Page 7

 

 

INITIAL FLUSHING PROCEDURE (WATER ONLY STAGE, BEFORE ADDITION OF CHEMICALS) 

 

Note: In the following procedure, the Quantum is 
first used to loosen and mobilise loose silt and 
debris, before forcibly expelling it together with 
the existing heavily contaminated system water. 
This rids the system of as much debris and 
sludge at an early stage, before establishing full, 
chemically treated circulation through the 
Quantum pump. 
 
By removing loose corrosion products from the 
system before addition of any chemical, the full 
effect of the chemical is available to disturb, 
loosen, and dissolve more stubborn 
accumulations of debris. 
 

 

 
1. Leave the pump tank cap off, or on by no more 

than one turn if water splashes whilst flushing / 
descaling (to allow gas to escape). 

 
2. Check that both valves are closed (horizontal). 

Open the isolating valves between flushing pump 
and heating system and switch on pump 
immediately. Ensure that liquid level in tank 
remains at least 10 cm above the minimum mark, 
adding more water if necessary. 

 
3. Allow the Quantum pump to run for ten minutes, 

reversing the direction of flow regularly. If there is 
sludge and debris in the system, the water 
returning into the tank will be heavily discoloured 
as the high flow rate picks up looser debris. 

 
 

4. Check all hoses and connections for leaks. 
 
5. The Quantum has the ability to dump dirty water 

when the flow is in either direction. 

 

Change the Quantum into dumping mode as 
follows, remembering that the flow reverser is 
constructed so that the direction in which the 
lever points also indicates the direction of flow: 
 

5a. Operate the flow reverser lever so that the water 

is flowing through the heating system in the same 
direction as it is during normal heating operation. 

 
5b. Rotate the valve on the return side through 180° 

so that the dump label is clearly visible. 

 

By doing this, system water is diverted to waste 
down the dump hose, instead of returning back 
into the tank. The liquid level in the Quantum tank 
will immediately begin to fall.  

 

 
5c.The mains water inlet supply (orange tap) should 

now be turned on and adjusted so that the 
volume of incoming water compensates for that 
being forced out of the system to waste. Continue 
dumping until the waste water runs relatively 
clear. Ensure that the water level in the tank 
remains at least 15 cm above the minimum mark 
at all times. 

 

Note: If the mains water cannot keep up with the 

dump speed (i.e. the unit begins to empty) simply 
stop dumping until the tank fills up. Alternatively 
the Quantum is supplied with a secondary water 
inlet facility that can also be used if a suitable 
supply is available. 

 
 
 
 

Continued on next page.

Issue: Mar 2008 

Section B  – Using the Quantum for Power Flushing

 Page 

B.4 

© Kamco

Summary of Contents for CLEARFLOW CF90: QUANTUM

Page 1: ...K a m c o...

Page 2: ...e safe use of the pump How to connect the pump into the heating system step by step guide to the flushing process and which chemicals are best suited for each application Please take time to carefully...

Page 3: ...items Regularly check power leads for wear or damage use with a residual circuit breaker When handling chemicals wear suitable protective clothing gloves and goggles Use in a well ventilated area PAT...

Page 4: ...nto the Quantum if it has been connected connection details are in the next section 7 With vented systems it is necessary to cap off or loop together the expansion and cold feed pipes in order to avoi...

Page 5: ...connected to the pump body see page F 2 Generally the unit should be located in a room with a suitable drain point and near to a convenient mains water supply such as a bathroom or kitchen The cold wa...

Page 6: ...pump from the system until power flushing is commenced A pair of 0 5 metre long adapter hoses enabling the Quantum to be connected across the 1 1 2 unions are supplied as standard When used these are...

Page 7: ...Check all hoses and connections for leaks 5 The Quantum has the ability to dump dirty water when the flow is in either direction Change the Quantum into dumping mode as follows remembering that the fl...

Page 8: ...d more water if necessary Vent all radiators to ensure that there are no air pockets Use a cloth to absorb any liquid expelled as the system water may be discoloured and likely to stain 8 The flushing...

Page 9: ...E FX2 IN A SYSTEM HYPER FLUSH Use Hyper Flush when The system contains aluminium radiators or heat exchangers You consider the system to have suffered severe internal corrosion and metal wastage The s...

Page 10: ...e radiators in turn so that you have flushed every radiator individually including upstairs radiators 12 When you have flushed the last radiator and obtained an even temperature across the surface swi...

Page 11: ...amples show the same colour Note As an alternative an electronic pH meter may be used see page F 11 22 If you have a TDS meter Total Dissolved Solids it is useful to test the water at this stage The r...

Page 12: ...e system 10 Open the valves on the next radiator and repeat the procedure 11 Work through the rest of the radiators in turn so that you have flushed every radiator individually including upstairs radi...

Page 13: ...k which will contain a small quantity of inhibitor may be poured into a bucket and added to the F E tank after this has been cleaned Note In a pressurised system the inhibitor may be injected into the...

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