Kamco CLEARFLOW CF90: QUANTUM Operating & Service Manual Download Page 4

 

 

SECTION B – USING THE QUANTUM FOR POWER FLUSHING 

 

INTRODUCTION 

 
The QUANTUM pump is designed to power flush 
heating systems with minimal dismantling, by 
circulating water and flushing chemicals at high 
velocity, and then purging the dirty water from the 
system with a high flow of fresh, clean, water. 
Radiators may be individually flushed without 
removing or disconnecting them from the system. 
 
Your Quantum pump may be used with any 
commercially available flushing and descaling 
chemical, including strong acids or alkalis. 

Pumps with 220 volt motors are single phase, for use 
on a standard domestic supply. A five amp fuse 
should be fitted in the plug top. We recommend the 
use of a residual current circuit breaker plug or 
adapter for extra protection. 
 

 

SYSTEM INSPECTION AND PREPARATION 

 
1. Turn on heating system in order to identify 

problem flow areas, cold radiators, or those with 
cold spots, etc. Switch off system. 

 
2. Note how many turns are required to shut off 

radiator and lock shield valves so that settings 
may be re-instated after flushing to avoid system 
balancing. Use a copy of the chart provided to 
record the number of turns. 
Open all (both sides of radiator) valves fully. 

 
3. Set any thermostatic radiator valves to the fully 

open position. Remove the heads and check that 
the plunger pin moves freely. Check that diverter 
or zone valves are in the fully open position, 
setting manually if necessary.  

 
4. If an anti-gravity / check valve is present, this must 

be by-passed or bridged to allow the flow 
reversing action to be used. It may be possible to 
dissemble the anti-gravity valve, and remove 
internal components. 

 
5. Tie up the ball cock or turn off the mains water 

supply by another means. 

 
6 .Drain enough water from the system to empty the 

F&E tank. This can be drained into the Quantum 
if it has been connected (connection details are in 
the next section). 

 
7. With vented systems, it is necessary to cap off, or 

loop together, the expansion and cold feed pipes 
in order to avoid the powerful Quantum filling and 
overflowing the expansion tank.  

 

The F&E pipes may be capped with push fit end 
caps, such as Speedfit, Prestek, or Hep2O, or a 
temporary compression fitting gate valve. 

Looping the feed and expansion pipes together 
will enable these pipes to be flushed during the 
cleansing process, which can be beneficial when 
the cold feed pipe contains corrosion deposits. 

 
NOTE 1: This will only be effective when the F&E 

pipes are not close coupled, or connected via an 
air separator, and may not remove deposits 
which have hardened over a long period of time. 

 
NOTE 2: The looping connection may be made with 

any sturdy flexible tubing, such as Quantum 
hose, or Hep2O, but should incorporate a valve 
in the loop to close the circuit when flushing 
individual radiators. 

 

Capping or looping the F&E pipes are only 
temporary measures, which must be removed 
after the flushing process. 

 
ENGINEER’S TIP: Don’t drain water from the system 

to lower the water level in the F&E tank until after 
the Quantum pump has been connected into the 
system.  

 

Tie up the f & e tank ballcock or otherwise turn off 
the cold water feed, and return to the Quantum 
pump. Open both the isolating valves, without 
switching on the electric motor. The head of 
water in the house means that heating system 
water will run down the flow and return hoses and 
into the Quantum tank. Let the water run until the 
tank is half full, and close both isolating valves. 

 

You should now have emptied the f & e tank 
sufficiently to carry out the necessary valving or 
capping off of the cold feed.  
NOTE: If there is a large amount of sludge or 
slime present in the f & e tank it must be cleaned 
manually and not drained into the system

.

 

 

Issue: Mar 2008 

Section B  – Using the Quantum for Power Flushing

 Page 

B.1 

© Kamco

Summary of Contents for CLEARFLOW CF90: QUANTUM

Page 1: ...K a m c o...

Page 2: ...e safe use of the pump How to connect the pump into the heating system step by step guide to the flushing process and which chemicals are best suited for each application Please take time to carefully...

Page 3: ...items Regularly check power leads for wear or damage use with a residual circuit breaker When handling chemicals wear suitable protective clothing gloves and goggles Use in a well ventilated area PAT...

Page 4: ...nto the Quantum if it has been connected connection details are in the next section 7 With vented systems it is necessary to cap off or loop together the expansion and cold feed pipes in order to avoi...

Page 5: ...connected to the pump body see page F 2 Generally the unit should be located in a room with a suitable drain point and near to a convenient mains water supply such as a bathroom or kitchen The cold wa...

Page 6: ...pump from the system until power flushing is commenced A pair of 0 5 metre long adapter hoses enabling the Quantum to be connected across the 1 1 2 unions are supplied as standard When used these are...

Page 7: ...Check all hoses and connections for leaks 5 The Quantum has the ability to dump dirty water when the flow is in either direction Change the Quantum into dumping mode as follows remembering that the fl...

Page 8: ...d more water if necessary Vent all radiators to ensure that there are no air pockets Use a cloth to absorb any liquid expelled as the system water may be discoloured and likely to stain 8 The flushing...

Page 9: ...E FX2 IN A SYSTEM HYPER FLUSH Use Hyper Flush when The system contains aluminium radiators or heat exchangers You consider the system to have suffered severe internal corrosion and metal wastage The s...

Page 10: ...e radiators in turn so that you have flushed every radiator individually including upstairs radiators 12 When you have flushed the last radiator and obtained an even temperature across the surface swi...

Page 11: ...amples show the same colour Note As an alternative an electronic pH meter may be used see page F 11 22 If you have a TDS meter Total Dissolved Solids it is useful to test the water at this stage The r...

Page 12: ...e system 10 Open the valves on the next radiator and repeat the procedure 11 Work through the rest of the radiators in turn so that you have flushed every radiator individually including upstairs radi...

Page 13: ...k which will contain a small quantity of inhibitor may be poured into a bucket and added to the F E tank after this has been cleaned Note In a pressurised system the inhibitor may be injected into the...

Reviews: