Kamco CLEARFLOW CF90: QUANTUM Operating & Service Manual Download Page 6

 

 

1. Hose connections to the Quantum 

 
1a. Ensure that both valves are in the closed position 

(horizontal). 

 

 
1b. The Quantum has two 5 metre flow and return 

hoses, fitted with ¾” female brass hose 
connectors on either end of each hose. 

 

One end of both flow and return hoses should be 
screwed onto the corresponding ¾” brass nipples 
on either side of the Quantum pump. The other 
ends of these hoses will be connected into the 
heating system. 

 
1c. Connect the brass overflow hose connector to 

the 3/4" BSP male overflow fitting on the rear of 
the pump tank, and lead to a suitable drain point. 

 
1d. Connect the 8mtr dump hose to the brass nipple 

on the reverse of the valve plate, and lead the 
hose to a toilet pan or drain pipe gully leading to a 
foul sewer.  

 
1e. Connect mains water supply hose 3/4" BSP 

female hose connector securely to the 3/4" BSP 
male fitting attached to the rear of the orange 
water inlet valve. Fill the Quantum tank with water 
to 15cm above the minimum liquid level, and then 
close the water inlet valve. 

 
1f. Plug in the Quantum to a suitable 13 amp supply 

fitted with an RCD adapter. 

 

2. Hose connection to the system

 

 

Connect the flow and return hoses of the 
Quantum pump to the system at the selected 
point. This may be either:  

 
2a. Across the 1.1/2" BSP unions left once the 

circulating pump has been removed. The 
circulating pump isolating valves should be closed 
to isolate the flushing pump from the system until 
power flushing is commenced. 

 

A pair of 0. 5 metre long 
adapter hoses, enabling 
the Quantum to be 
connected across the 
1.1/2" unions, are 
supplied as standard. 
When used, these are 
screwed directly onto 
the ¾” female brass 
hose adaptors of the 
flow and return hoses, 
giving a total hose 
length of 5.5 metres. 

 
2b. Connection via the 

optional CP2 pump 
head adaptor (see page 
G.2). Remove the allen 
bolts that attach the 
circulation pump head 
to the pump body. 
Attach the adaptor to 
the pump body and the 
flow and return hoses to 
the short lead hoses. 

 
2c. Across the "tails" of a 

radiator (having drained 
and disconnected the 
radiator) using 
appropriate 1/2" or 3/4" 
BSP adaptors

 

to 

connect to the valves. 
The radiator valves 
should be closed to 
isolate the flushing 
pump from the system 
until power flushing is 
commenced. 
This is likely to be the 
least effective method 
due to the restrictive effect that valves 
(particularly thermostatic) may have on the flow 
rate. 
 
The above method is generally used on a 
combination boiler system when a CP2 adaptor is 
not available. 

 
2d. Across the flow and return connections at the 

boiler, isolating the boiler itself. This is the 
preferred method when flushing a heating system 
prior to installing a new boiler, as corrosion debris 
may be purged from the heating system before 
the new boiler is attached. This is important with 
all modern boilers, particularly so if the new boiler 
incorporates a plate type heat exchanger with 
complex and narrow water passages. 

Issue: Mar 2008 

Section B  – Using the Quantum for Power Flushing

 Page 

B.3 

© Kamco

Summary of Contents for CLEARFLOW CF90: QUANTUM

Page 1: ...K a m c o...

Page 2: ...e safe use of the pump How to connect the pump into the heating system step by step guide to the flushing process and which chemicals are best suited for each application Please take time to carefully...

Page 3: ...items Regularly check power leads for wear or damage use with a residual circuit breaker When handling chemicals wear suitable protective clothing gloves and goggles Use in a well ventilated area PAT...

Page 4: ...nto the Quantum if it has been connected connection details are in the next section 7 With vented systems it is necessary to cap off or loop together the expansion and cold feed pipes in order to avoi...

Page 5: ...connected to the pump body see page F 2 Generally the unit should be located in a room with a suitable drain point and near to a convenient mains water supply such as a bathroom or kitchen The cold wa...

Page 6: ...pump from the system until power flushing is commenced A pair of 0 5 metre long adapter hoses enabling the Quantum to be connected across the 1 1 2 unions are supplied as standard When used these are...

Page 7: ...Check all hoses and connections for leaks 5 The Quantum has the ability to dump dirty water when the flow is in either direction Change the Quantum into dumping mode as follows remembering that the fl...

Page 8: ...d more water if necessary Vent all radiators to ensure that there are no air pockets Use a cloth to absorb any liquid expelled as the system water may be discoloured and likely to stain 8 The flushing...

Page 9: ...E FX2 IN A SYSTEM HYPER FLUSH Use Hyper Flush when The system contains aluminium radiators or heat exchangers You consider the system to have suffered severe internal corrosion and metal wastage The s...

Page 10: ...e radiators in turn so that you have flushed every radiator individually including upstairs radiators 12 When you have flushed the last radiator and obtained an even temperature across the surface swi...

Page 11: ...amples show the same colour Note As an alternative an electronic pH meter may be used see page F 11 22 If you have a TDS meter Total Dissolved Solids it is useful to test the water at this stage The r...

Page 12: ...e system 10 Open the valves on the next radiator and repeat the procedure 11 Work through the rest of the radiators in turn so that you have flushed every radiator individually including upstairs radi...

Page 13: ...k which will contain a small quantity of inhibitor may be poured into a bucket and added to the F E tank after this has been cleaned Note In a pressurised system the inhibitor may be injected into the...

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