Kalfire W60/51Fl Installation And Instructions Manual Download

Page: 47 / 55

Malfunction

Cause

Action

Lifting door moves
with difficulty

•

guide

•

Clean the guide.

•

Check if the door cord is sticking against the

surround.

Draught

•

extreme winds and temperature differences

•

Check the play in the air supply and/or exhaust

valve of the fireplace.

Skamol bricks/plates
broken

•

no action necessary: Cracks in the inner housing

do not influence the operation of the fireplace.

Summary of Contents for W60/51Fl

Page 1: ...Installation and instructions Closed wood burning fireplaces DON T COMPROMISE EN...

Page 2: ......

Page 3: ...osed Models Kalfire W45 48F Kalfire W53 50R Kalfire W60 51F Kalfire W65 38C Kalfire W66 48S Kalfire W70 33F Kalfire W71 620F Kalfire W80 52T Kalfire W85 40F Kalfire W90 47C Kalfire W90 47S Kalfire W10...

Page 4: ...4...

Page 5: ...5 4 2 Rear flue connection of Kalfire W53 50R 24 5 4 3 Reducer ring 24 5 5 Mounting the damper optional 24 5 6 Adjusting the fireplace 25 5 6 1 Practical connection examples combustion air and convec...

Page 6: ...ions have been translated from a Dutch document which is the original document Disclaimer All rights reserved No part of this manual may be copied distributed or translated into other languages in ful...

Page 7: ...ut without Kalfire s written permission to do so If the fireplace passes into new ownership If the fireplace has not been installed and or utilised in accordance with the Installation and User Manual...

Page 8: ...rial can be calculated from the graph supplied by the manufacturer 10 Some heat insulation materials can be used for pre construction and heat insulation This way you can significantly reduce the buil...

Page 9: ...32 Rear panel cm Side panel cm Roof cm Base cm Rear panel cm Side panel cm Roof cm Base cm Rear panel cm Side panel cm Roof cm Base cm Rear panel cm Side panel cm Roof cm Base cm W45 48F 5 5 9 2 6 2 7...

Page 10: ...ilding materials Figure 4 Cross section of a Kalfire W65 38C model in combination with flammable materials 2 3 Kalfire front model in combination with flammable materials e g a wooden wall During inst...

Page 11: ...lammable materials must be protected by insulation material that is at least 5 cm thick Kalfire W65 38C The distance from the back or the side of the fireplace to the insulation material must be a min...

Page 12: ...e fireplace Wood storage Careful Always ensure that you store dry wood For the wood to obtain the ideal moisture content all types of wood must be stored for roughly 2 to 3 years in a dry sheltered an...

Page 13: ...re W models are suitable for burning dry wood Fresh air is led into the wood burning fireplace for combustion in two different ways via a primary air regulation this works automatically with the aid o...

Page 14: ...pins with a yellow sticker on the front from the convection casing 3 sided fireplaces and room divider see Appendix B corner fireplace Kalfire W65 38C see Appendix C corner fireplace Kalfire W90 47C s...

Page 15: ...n 5 1 1 extreme right position maximum supply of combustion air extreme left position air supply closed fire slowly is extinguished if the flames do not react or do not react enough to the change in t...

Page 16: ...at the rear A or bottom A This combustion air is guided into the combustion chamber via de secondary air regulation B and the primary thermostat C where it is used as primary or secondary combustion a...

Page 17: ...Figure 14 Detail of open valve Figure 15 Detail of closed valve Figure 16 Kalfire W with door opened 17...

Page 18: ...Demount the connecting collar at the rear of the fireplace 2 Demount the cover plate at the base of the fireplace and fit it at the rear at the site of the connecting collar 3 Mount the connecting col...

Page 19: ...8 aluminium hoses 150 mm 4 1 25 m long and 4 0 62 m 2 hoses of 2 5 m to be divided into 4 hoses and 1 hose of 2 5 m to be divided in 16 clamping strips 4 grills outer dimensions 35 cm 20 cm recess dim...

Page 20: ...outer dimensions 35 cm 20 cm reserve dimensions 33 cm 16 5 cm with 2 connecting collars 150 mm Mantel iron this must be sawn to the correct size Felt roll to create an expansion joint between the meta...

Page 21: ...through The chimney calculation is suitable for the Kalfire W Kalfire cannot guarantee the proper functioning of the fireplace if your configuration does not comply with the chimney calculation CAREFU...

Page 22: ...e draught Use the Kalfire stainless steel double walled flue duct for this purpose Kalfire advises you not to use larger flue diameters than the connection present on the Kalfire Using a larger flue d...

Page 23: ...of the convection casing 2 The connection piece is now visible and the four bolts can be unscrewed 3 Turn the connecting piece 180 4 Press the punched cover out of the convection casing this cover is...

Page 24: ...0 300 When choosing the flue duct bear in mind Kalfire W65 38C Connection to a 200 flue duct is only possible with a chimney duct of minimum 4 5 metres and maximum 6 metres long Kalfire W90 47S Connec...

Page 25: ...t bolt to set the precise height Range 3 cm Use this method to set the fireplace perfectly level Kalfire front and tunnel fireplaces Rough adjustment Unscrew the two bolts and roughly set the height R...

Page 26: ...or with the chimney breast The convection system is only in contact to the room in which the fireplace is installed Situation 3 The combustion air cannot be connected directly to the fireplace this ai...

Page 27: ...used with an open door WARNING Always use adequate personal protective equipment gloves safety goggles and work clothing during installation and maintenance of the fireplace CAREFUL When reducing a b...

Page 28: ...the baffle plate CAREFUL A maximum of 6 cm can be removed from the baffle plate Kalfire W100 61F 1 Remove the baffle plate and see if this solves the problem If the problem still occurs then somethin...

Page 29: ...erns in the room where the 3 sided fireplace has been installed Too low ignition temperature CAREFUL The Kalfire W53 50R is not suitable to be used as an open fireplace Only open the door of the fireb...

Page 30: ...iron to the actual fireplace but to the side of the surround or use tie rods to attach it to the ceiling or wall 4 Ensure that the thickness of the surround above the door of the fireplace does not e...

Page 31: ...EN13229 A2 EN13229 A2 Output kW 9 2 6 5 13 6 6 13 2 6 12 8 16 0 7 4 14 8 8 8 17 6 8 8 17 6 Flue gas mass flow g s x 14 04 11 3 10 3 12 7 13 2 17 34 15 9 Heat output 84 80 81 80 83 81 80 81 Flue gas te...

Page 32: ...9 9 3 7 4 Dust content at 13 O2 mg nm 35 20 10 30 12 8 25 NOx at 13 O2 mg nm 94 138 111 112 119 150 CnHm at 13 O2 mg nm 82 93 49 78 65 110 Min chimney draft Pa 13 13 12 12 12 11 Insulation Side panel...

Page 33: ...doors and windows in order to reduce the odour nuisance Proper ventilation also reduces the risk of discolouration Below are some tips from the Dutch decorative heating guild see www sfeerverwarmings...

Page 34: ...onsiderable length of time Using the secondary air regulation you can regulate the amount of air led to the fire via the top spoiler see Section 6 3 2 This works best when the primary air valve is clo...

Page 35: ...replace with an open or a closed door is that each use has a different air requirement To optimally regulate the required air when using the fireplace with an open door the fireplace is equipped with...

Page 36: ...combustion By shifting the secondary air regulation see Section 6 3 2 you can limit the influence of the weather conditions WARNING Never leave an open fire burn without supervision any sparks could c...

Page 37: ...up the fire with new wood as soon as the flames have disappeared and the logs are beginning to glow no smoke development Open the door slowly to prevent smoke escaping into the room because of the sud...

Page 38: ...logs that are approx 27 cm long in the centre of the fireplace as shown in the illustration below Kalfire W60 51F The three logs are approximately 25 cm long Kalfire W70 33F Two logs are 15 16 cm lon...

Page 39: ...rizontal log is on top of the two vertical logs The three logs are approximately 29 cm long Kalfire W85 40F and W105 47F The three logs are approximately 25 cm long Kalfire 85 The three logs are appro...

Page 40: ...n the logs in an A shape with the horizontal log at the base Kalfire W80 52T and W105 47T Position four logs that are approximately 30 cm long in a cross shape in the centre of the fireplace Once the...

Page 41: ...both baffle plates have been removed The degree to which you can successfully use the fireplaces open greatly depends on the flue duct and the draught it exerts 6 7 Operating the damper optional Depen...

Page 42: ...e and during the heating season As time passes tarnish can form on the inside of the glass This can be removed by using a moist cloth or non scratching cleaning detergent ceramic glass cleaner Do not...

Page 43: ...fire front and tunnel fireplaces 1 In one smooth movement turn the handle completely from right to left 180 degrees The glass pane is now unlocked 2 Carefully tilt the glass pane forwards using the sm...

Page 44: ...or rear of the fireplace near the short glass side Kalfire W66 48S W90 47S and W53 50R 1 Press the entire lifting door down firmly 2 In one smooth movement turn the lever upper centre of the glass in...

Page 45: ...ords This will damage the cord Remove persistent soiling by dipping a damp cloth into the ash Do not use detergents that contain ammonia Ammonia will damage the sealing cords Ensure that no glowing pa...

Page 46: ...f necessary Check if the flue chimney is blocked Odour nuisance The curing of the enamel The flue chimney is blocked Method of burning Ventilation insufficient supply of fresh air When the fireplace i...

Page 47: ...e door cord is sticking against the surround Draught Extreme winds and temperature differences Check the play in the air supply and or exhaust valve of the fireplace Skamol bricks plates broken No act...

Page 48: ...n P8 003 2015 Kalfire W60 51F n P8 020 2014 Kalfire W65 38C n P8 054 2015 Kalfire W66 48s n P8 017 2015 Kalfire W70 33F n P8 025 2011 Kalfire W71 620F n P8 070 2015 Kalfire W80 52T n P8 001 2015 Kalfi...

Page 49: ...nel of the fireplace 2 Remove the 2 M8 bolts 3 Remove the 2 logs 4 Replace the cover panel Appendix B Transport security of 3 sided fireplaces and room divider Removing the transport security Kalfire...

Page 50: ...endix C Remove transport security of Kalfire W65 38C 1 Remove the 4 screws Take off the plate 2 Remove the 2 M6 nuts and the 2 M8 nuts 3 Remove the security supports 4 Reattach the plate with 4 screws...

Page 51: ...moving the transport security Kalfire W90 47C 1 Unscrew the 6 screws from the cover plate and remove it 2 Remove the 2 M6 and the 2 M8 bolts 3 Remove the security plate 4 Close the cover plate with 6...

Page 52: ...0 kW N A 107 80 80 W60 51F A 13 2 kW N A 107 81 81 W65 38C A 13 0 kW N A 109 82 78 W66 48S A 13 3 kW N A 106 80 80 W70 33F A 12 0 kW N A 106 80 80 W71 62F A 16 0 kW N A 110 83 79 W80 52T A 16 8 kW N A...

Page 53: ...Remove the screws from the back cover and take it off 1 2 1 Remove the screws from the square cover plate and take this off 2 Remove the screws from the cover ring then remove the ring and the round...

Page 54: ...the 4 screws around the pivoting head of the flue gas outlet with an Allen key do not remove 3 Turn the flue gas flue backwards 4 Slide the connection piece into the pivoting head of the flue gas outl...

Page 55: ...ate 3 Slide the second cover ring over the connection piece and secure this 4 Mount the round cover plate onto the top of the appliance 7 6 Points for attention Make sure that you can clean the horizo...

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