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KAL-FIRE Heat Pure Series 65R, Installation & User Manual

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KAL-FIRE Heat Pure Series 65R Installation & User Manual Download Page 34

 

 

3. Mounting and installation

 

 

 

31

 

3.10

 

Finish  

 

Finish upper side Heat Pure 66 3-sided and  
Heat Pure 90 3-sided

 

 

The surround above the Heat Pure 66 and 90 3-sided must have at 
least 2 mm of play, in relation to the trim above the door. 

 

 
Finish side 
 
 
 
 
 
 

 

 
 

 
 
 
 

 
 
 
 

 
 
 
 
 
 

 

Cut through C-C 

Make sure the surround / plastering 
is not sticking out with respect to this 
converted side. This will prevent that 
the little doors on both sides of the 
Heat Pure 66 3-sided.

 

 

Surround 

Summary of Contents for Heat Pure Series 65R

Page 1: ...tallation User Manual Product Heat Pure Product group Wood burning fireplaces with lifting door Application Open and closed Models 65R 65L 66 3S 90R 90L 90 3S 80T 105T Version March 2016 Language Engl...

Page 2: ...ier cannot be held responsible for any damage as a result of faulty installation In case any problems occur or if you have any questions concerning the operation of your Heat Pure please contact your...

Page 3: ...he feet 26 3 9 Baffle plate 29 3 10Finish 31 4 Preparing for use 34 4 1 Type of wood 34 4 2 Storing the wood 35 4 3 Ventilation 35 5 Lighting the Heat Pure 36 5 1 Lighting the Heat Pure for the first...

Page 4: ...Heat Pure 65 corner left 65L Heat Pure 66 3 sided 66 3S Heat Pure 90 corner right 90R Heat Pure 90 corner left 90L Heat Pure 90 3 sided 90 3S Heat Pure 80 tunnel 80T Heat Pure 105 tunnel 105T Symbols...

Page 5: ...cted The relevant local authorities must be notified before adding the external elements to the fireplace insert in order to verify the quality of the installation 2 2 Safety instructions installer An...

Page 6: ...g use Nr 1 The distance between any built in furniture and the fireplace should be at least 5 cm Nr 2 The distance between any wall floor and or ceiling material should be at least 1 cm Nr 3 4 Make su...

Page 7: ...al covering the convection air inlet Attach the insulation material firmly to prevent it from slipping Table 1 Prescribed insulation thickness to combustible materials Heat Pure Type Inspection Isorat...

Page 8: ...terial with a minimum thickness of 5 cm The distance from the back of the Heat Pure to the combustible material must be a minimum of 10 cm The floor the Heat Pure 65 corner is placed on must be made o...

Page 9: ...ing materials Image cross section of a corner Heat Pure 90 corner Combustible materials must be shielded by insulation material with a minimum thickness of 10 cm The floor the Heat Pure 90 corner is p...

Page 10: ...e cross section of a 3 sided Heat Pure Combustible materials must be shielded by insulation material with a minimum thickness of 10 cm The distance from the back of the Heat Pure to the combustible ma...

Page 11: ...e cross section of a Heat Pure tunnel Combustible materials must be shielded by insulation material with a minimum thickness of 10 cm The distance from the back of the Heat Pure to the combustible mat...

Page 12: ...rials must have a General Urban Development Permit of the German Institute of Building Technology DIBt For further details see DIN 18895 resp EN 13229 DIN 18160 Replacement insulation materials have v...

Page 13: ...6 3 sided 90 corner and 90 3 sided 1 Check immediately upon arrival if the products supplied are complete and undamaged Report any damaged or missing items to the supplier immediately 2 Remove the tra...

Page 14: ...supplier immediately 2 Remove the transport security screws with yellow sticker on the front of the convection casing 3 Check the following parts for correct working Lifting door up and down Forward...

Page 15: ...lue for proper functioning minimum required draught suction is 12 Pa 2 Test the air slide valve for proper functioning this will work after the fire has burnt for 50 minutes see chapter 3 3 1 extreme...

Page 16: ...safeguarded the installation only circulates air in the room the installation has reliable safety precautions so that over pressure is automatically created in the room where the Heat Pure is installe...

Page 17: ...air enters the combustion chamber via the lower spoiler As the Heat Pure warms up the air flow will gradually decrease After approximately 50 minutes the Heat Pure is so warm that this air flow stops...

Page 18: ...room the appliance is installed in With an opened door the built in valve ensures that the passage to the combustion chamber is closed see figure The connected air is re routed to the convection casin...

Page 19: ...ere there are large indoor outdoor pressure differences it is advisable to mount an extra air valve In that case the valve must be clearly marked to indicate the open and closed position Inform the us...

Page 20: ...ituated on the rear This connection can be relocated to the base Method 1 Demount the connecting collar at the rear of the Heat Pure 2 Demount the closing plate at the base of the Heat Pure Mount the...

Page 21: ...Heat Pure 65 corner models the mantle iron and roll of felt should be ordered separately it s not included in the convection set This convection set is ordered separately to the Heat Pure Instead of a...

Page 22: ...area the same room as the Heat Pure Heat Pure 90 3 sided 2 flexible aluminium hoses 150 mm 1 25 m 2 hoses of 2 5 m which must be divided in half in order to get a total of 4 hoses 4 hose brackets 2 gr...

Page 23: ...Pure 90 3S Heat Pure 90R L 105T Inlet convection air 2 x 150 mm 2 x 150 mm 4 x 150 mm 355 cm2 355 cm2 705 cm2 Outlet convection air 2 x 150 mm 2 x 150 mm 4 x 150 mm 355 cm2 355 cm2 705 cm2 Attention W...

Page 24: ...cm thick for combustible materials and 6 cm thick for non combustible materials The wall behind the insulation should be made of stone brick chalk or porous concrete at least 12 5 cm in thickness A g...

Page 25: ...mm 200 Type 90R L 870 460 390 460 5796 2 x 150mm 250 Type 90 3S 870 460 390 460 2x 7590 2 x 150mm 250 Type 80T 747 485 2x 3625 2x 2x 150mm 200 Type 105T 995 440 2x 4380 2x 2 x 150mm 250 If you want to...

Page 26: ...than the connection present on the Heat Pure Using a larger flue diameter can result in the following problems Too fast and uncontrolled combustion Irregular flames Reduced heat output Use a draught h...

Page 27: ...ollar Heat Pure mm A inn mm B inn mm C inn mm 65R 65L 178 2 186 1 166 1 182 1 66 3S 80T 198 2 206 1 186 1 202 1 90R 90L 90 3S 105T 248 2 256 1 236 1 248 1 Heat Pure 65 corner Connection to a 200 flue...

Page 28: ...ou ignite the fire to test the operation of the appliance Pay extra attention to this aspect if the flue is longer than 7 metres Normally the Heat Pure can be controlled well using the air regulation...

Page 29: ...e precise height Range 3 cm Use this method to set the Heat Pure perfectly level Heat Pure 80 tunnel and 105 tunnel Rough adjustment Unscrew the two bolts and roughly set the height Range 38 cm Do not...

Page 30: ...ng or wall 4 Ensure that the thickness of the surround above the door of the Heat Pure does not exceed 11 cm otherwise the Heat Pure will be too deeply recessed and it will be difficult to operate cle...

Page 31: ...e room the appliance is installed in or with the chimneybreast The convection system is only in contact to the room in which the appliance is installed Situation 3 The combustion air cannot be connect...

Page 32: ...n fireplace If necessary you can adjust the baffle plates as follows 1 Remove the lower baffle plate and see if this solves the problem If the problem still occurs then also remove the upper baffle pl...

Page 33: ...ate or decrease it s the size Smoke return when the Heat Pure starts Condensation in the flue duct If necessary you can adjust the baffle plate as follows 1 Remove all baffle plates and see if this so...

Page 34: ...above the Heat Pure 66 and 90 3 sided must have at least 2 mm of play in relation to the trim above the door Finish side Cut through C C Make sure the surround plastering is not sticking out with res...

Page 35: ...5 corner 66 3 sided 90 corner and 90 3 sided can be finished in two ways Mount the platform under the steel design trim Mount the platform agains the steel design trim at the same height The platform...

Page 36: ...09 0 10 CO2 content 10 8 8 6 8 8 9 9 9 3 7 4 Dust content at 13 O2 mg nm3 35 20 10 30 12 8 25 NOx at 13 O2 mg nm3 94 138 111 112 119 150 CnHm at 13 O2 mg nm3 82 93 49 78 65 110 Min flue draught Pa 13...

Page 37: ...t will also form an environmental nuisance and a nuisance to the neighbours as a result of the excessive smoke odour that is released extremely dark smoke This is why you should always make sure that...

Page 38: ...5 Below are some tips from the Dutch decorative heating guild to avoid discolouration The area in which the Heat Pure is situated must be well ventilated Minimise the use of candles and oil lamps and...

Page 39: ...int could burn or flake Enamel that has not yet cured is particularly sensitive Avoid touching the enamelled parts of the fireplace Leave the door open for about 5 cm the first time the Heat Pure is l...

Page 40: ...5 Lighting the fireplace 37 Figure 2 end of the key Operating the door Operating the air regulation...

Page 41: ...mains clean When the draught in the chimney exceeds 12 Pascal and very dry wood is being burned you will be able to keep the window clean for a considerable length of time However soiling can occur on...

Page 42: ...mportant to take heavy air users into account such as large ventilation systems and extractor hoods These products use powerful motors to extract air the pressure difference built up naturally by a fl...

Page 43: ...ear wall Place a smaller log on top Place some firelighters on top Place some finely chopped wood onto the logs Open the air regulation completely position on the extreme right N Ignite the firelighte...

Page 44: ...r wall Place two pieces diagonally on top Place some firelighters on the logs Place some finely chopped wood onto the logs Open the air regulation completely position on the extreme right Ignite the f...

Page 45: ...gs diagonally on top of the wood together with a few firelighters Use the operating key to open the air regulation completely position on the extreme right Ignite the firelighters using a long match L...

Page 46: ...l approx 6 kg When the fire has been lit leave the door slightly open 1 2 cm for a few minutes the wood will catch fire more easily and the flue will be quickly warmed up Do not use white spirits petr...

Page 47: ...e See table below Table 6 Instructions for optimal burning per model Heat Pure 65 R L 90 R L 66 3s 90 3s 80T 105T Weight per log g 950 850 975 1400 850 1100 Number of logs 3 4 3 3 4 4 Maximum weight w...

Page 48: ...ner right and left These appliances can be used with the door open or closed If you use the appliance with the door open we strongly advise you to remove the baffle plate in order to guarantee optimal...

Page 49: ...od as soon as the flames have disappeared and the logs are starting to glow no smoke development To add new logs you need to open the door slowly to prevent smoke escaping into the room because of the...

Page 50: ...rs Auf or on the knob show the open position Zu or is the closed position Set the required position by turning the knob The position of the damper depends on the draught in the flue and the way the ap...

Page 51: ...etely 100 Open the damper completely if present Ensure the flue has a minimum draught of 12 Pa COMMENTS The risk of soot building up on the glass panel during combustion is higher with a rear panel of...

Page 52: ...e door is released and can be moved forward see image Take hold of the door on and gently pull it forward 6 Use a cloth or piece of paper to remove the worst soiling from the glass 7 Spray the deterge...

Page 53: ...eleased and can be tilted forward Grasp the door by the glass or by the steel edge at the top and pull it forward carefully 5 Use a cloth or piece of paper to remove the worst soiling from the glass 6...

Page 54: ...clean the glass is to use the Kal fire window cleaner available at your dealer 7 Use a cloth or piece of paper to remove the worst soiling from the pane 8 Spray the window cleaner onto a cloth or piec...

Page 55: ...od which burns best in its own ashes This combustion leaves very little residual ash approx 3 g per kg wood Be careful when you remove the ashes as they can still glow even after 24 hours Never use a...

Page 56: ...se Dust can easily collect here conveyed by the convection current 4 Make sure the cord in the lower frame is free of ash and soiling 5 If the cords no longer seal properly they can be replaced Contac...

Page 57: ...wear Check if the tilting mechanism is correctly locked Check if the secondary air regulation is in the maximum position to the right Damper is sticking Check if there is something blocking the damper...

Page 58: ...ries in the vicinity of the Heat Pure Draught Extreme winds and temperature differences can lead to discernible currents of air that are caused by play in the air supply and or exhaust valve of the ap...

Page 59: ...he brand Kal fire with the following types Heat Pure are in compliance with the appliances as described in the EG type test certificates N P8 020 2014 N P8 054 2015 N P8 048 2010 N P9 004 2013 N P8 07...

Page 60: ...APPENDIX B Dimension diagrams B1 APPENDIX B Dimension diagrams Heat Pure 65 corner right All dimensions shown in mm Dimensions subject to modification front view side view top view...

Page 61: ...APPENDIX B Dimension diagrams B2 Heat Pure 65 corner left All dimensions shown in mm Dimensions subject to modification front view side view top view...

Page 62: ...APPENDIX B Dimension diagrams B3 All dimensions shown in mm Dimensions subject to modification front view side view top view Heat Pure 66 3 sided...

Page 63: ...APPENDIX B Dimension diagrams B4 Heat Pure 90 corner right Front view side view Top view All dimensions shown in mm Dimensions subject to modification...

Page 64: ...APPENDIX B Dimension diagrams B5 Top view Heat Pure 90 corner left side view All dimensions shown in mm Dimensions subject to modification Front view Top view...

Page 65: ...APPENDIX B Dimension diagrams B6 Heat Pure 90 3 sided Front view side view...

Page 66: ...APPENDIX B Dimension diagrams B7 Heat Pure 80 tunnel Front view Side view...

Page 67: ...APPENDIX B Dimension diagrams B8 All dimensions shown in mm Dimensions subject to modification side view Front view Top view All dimensions shown in mm Dimensions subject to modification...

Page 68: ...__ Zip code Place ______________________________ Type of appliance Heat Pure ________________________________________ Manufacturing number this is found on the upper left in the combustion chamber on...

Page 69: ...t covered by this guarantee 5 This guarantee is only valid if the fireplace has been used normally and only if wood has been used as fuel 6 The guarantee covers the replacement or repair of all defect...

Page 70: ...out adequate packaging and protection 4 If the fireplace changes ownership 5 If the installation and or operating instructions given by the manufacturer have not been followed 6 If damage is caused by...

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