KAKA Industrial BS-106G Assembly & Operating Manual Download Page 7

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bow guard. Check that the saw blade is fitted with the correct direction of teeth. Make

sure that the saw blade type (dimensions 2450×27×0.9 mm) and its teeth pith are

suited to the material to be cut.

5.4 Electrical connection to the mains

Install a differential thermo magnetic switch with characteristics suited to the

mains.

Make sure that the power supply voltage corresponds to the voltage on the motor

plate. Connect the cable to the power supply line observing the color codes of the

individual wires, pay particular attention to the earth wire. Connect the machine, make

sure that the rotation of circular blade is in the direction shown by the arrow on the

guard.

5.5 Cutting coolant

For the cooling of the circular blade

fill the tank with emulsible oil obtained from a

mixture of water and AGIP ULEX 260 EP oil with a percentage of 5-7%

6. MACHINE START UP AND OPERATION

6.1 OPERATION

Checks to carry out before each cut

A Tension the saw blade by rotating #1 hand wheel to the end of stroke (mechanic

stop). Remember at the end of the operation to loosen the hand wheel to avoid the

slackening of the band.

B Check that the hand indicates the required cutting angle (vice scale).

C Make sure that the bow and the vice are locked by means of #136 lock handle

D With the motor off, lower the bow and check that at the end of stroke, the band

does not touch the counter-vice. If the band does touch, adjust #57.2 bolt located

on the bow.

E Make sure that the piece to be cut is properly secured in the vice.

F Make sure that the cooling liquid is circulating in the machine.

It is strictly forbidden to use the machine without cutting fluid

G When starting the motor, make sure that the band rotates in the direction of the

arrow

H

To obtain maximum cutting accuracy

the unit must be located the nearest

possible to the work piece. Clamp the work piece with the vice. Release #13 blade

guide arm with # 17 clamping lever and move it near the vice jaw so that it doesn’t

touch it during the cutting operation, then secure it again. When carrying out this

operation, make sure that the blade guide does not come out of the bow guard

leaving a part of the blade exposed.

6.2 CUTTING OPERATION

A. Before cutting, check that the inclination is the one required. In order to correct or

change the inclination, place #136 bench lever in position you expect and after

Summary of Contents for BS-106G

Page 1: ...0 METAL CUTTING BAND SAW MODEL BS 106G Assembly Operating manual...

Page 2: ...s of the machine 4 3 Main technical date 4 4 Handling and transportation 5 5 Machine installation 5 5 1 Machine check 5 5 2 Fastening of the machine 5 5 3 Saw blade assembly 5 5 4 Electrical connectio...

Page 3: ...assistance to the operator has been high lighted The Operating instructions are an integral part of the machine and should be consulted before during and after the start up of machine and whenever els...

Page 4: ...ing like shirts with sleeves that are too long gloves that are too big bracelets chains or any other objects that could get caught in the machine during operation Tie back long hair K Keep the area fr...

Page 5: ...ws the cutting movement to advance manually or by falling The coolant pump is fitted to the machine base The main switch is located on the front panel The choice of one of the two motor rotation speed...

Page 6: ...ures should be taken to stop the machine from tipping over All handing and transportation operations should be carried out by trained staff 5 MACHINE INSTALLATION 5 1 Machine check The machine should...

Page 7: ...heel to avoid the slackening of the band B Check that the hand indicates the required cutting angle vice scale C Make sure that the bow and the vice are locked by means of 136 lock handle D With the m...

Page 8: ...ges 6 3 SPECIAL SAFETY CHECKS A Before using the machine check carefully that the safety devices are in good working order that the mobile parts are not blocked that no parts are damaged and that all...

Page 9: ...itioned the nearest possible to the piece to be cut Check every 3 months the existing tolerance between the blade guides making sure that it does not exceed the blade thickness of one tenth of a milli...

Page 10: ...on the band saw machine identical to the machine to which these operation instructions refer has given the following results ACOUSTIC RADIATION PRESSURE 1 LAeq 83 2 dB A 2 LAeq 90 6 dB the maximum acc...

Page 11: ...Press block 1 57 Blade guide eccentric bush 2 19 Hex cap bolt M6X30 2 57 1 Nut M8 1 20 Bolt M8X25 4 57 2 Bolt M8X30 1 21 Bolt M6X30 4 57 3 Nut M8 1 22 Bearing 608 2Z 4 57 4 Bolt M8x25 1 23 Blade guide...

Page 12: ...seat 1 92 Upper vice 1 131 Washer 4 93 Vice plate 1 132 Bolt M10X25 4 94 Bolt M8X20 2 133 Ring 3 55 x 288 1 95 Bolt M8X25 3 134 Bolt M6X10 1 96 Nut 8 3 135 Link axis 1 97 Wedge plate 1 136 Bench lever...

Page 13: ...2 27 2 12 11 6 9 8 7 6 5 4 3 12 2 1 57 4 57 3 57 2 57 1 54 2 54 1 2 68 67 2 66 2 65 22 4 21 4 20 4 19 6 16 2 15 2 39 2 38 2 37 36 35 34 33 32 2 31 29 2 30 28 26 2 25 24 4 23 4 48 47 46 2 44 43 42 41 4...

Page 14: ...148 2 152 4 153 4 142 146 4 144 4 143 4 145 151 102 2 101 4 99 100 4 110 5 108 109 98 97 96 3 95 3 94 2 93 92 87 85 91 90 89 2 83 88 86 84 82 81 112 113 115 116 117 127 2 123 126 125 2 124 120 80 118...

Page 15: ...14 11 ELECTRIC DRAWING...

Page 16: ...This manual is only for your reference Owning to the continuous improvement changes may be made at any time with no obligation on the part of machine And please note the local voltage for operating m...

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