Kaivac 1250 Operator'S & Parts Manual Download | Manualshive

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kaivac

cleaning

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www.kaivac.com

©2020 Kaivac, Inc. All Rights Reserved

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3.0 Maintenance

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CONTROL PANEL

PUMP

MOTOR

QUICK

CHANGE

PO

WER

P

ACK

VACUUM

MOTOR

HOUR

METER

HOUR

METER

CHARGE IND.

BATTERY PACK

36V DC

BMS

36V DC THUMB-LOCK

RECEPTACLE

10A CIRCUIT

BREAKER

SWITCH

20A CIRCUIT

BREAKER

SWITCH

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MAGNETIC SWITCH

MAGNETIC SWITCH

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Summary of Contents for 1250

Page 1: ...kaivac cleaning systems TM NO TOUCH CLEANING NTC OPERATOR PARTS MANUAL 2020 Kaivac Inc All rights reserved www kaivac com P N MANUALNTC kaivac cleaning systems TM ...

Page 2: ......

Page 3: ...leaning systems TM Revision Sheet Revision Sheet for MANUALNTC Kaivac Inc 2680 Van Hook Ave Hamilton OH 45015 NOTE Specifications and parts are subject to change without notice Release No Date Revision Description 1 02 27 20 Initial design release of MANUALNTC ...

Page 4: ... Electrical Diagram 21 4 0 Troubleshooting and Upkeep 4 1 Troubleshooting 22 4 2 Troubleshooting Continued 23 4 3 Troubleshooting Continued 24 4 4 Troubleshooting Tips 25 4 5 Replacement Monthly 25 5 0 Parts Diagrams and Specifications 5 1 1200 Vac Tank Assembly 26 5 2 1200 Water Tank Assembly 26 5 3 1250 Black Box Assembly 27 5 4 1200 Switch Panel Assembly 28 5 5 1200 Valve Assembly 28 5 6 1250 P...

Page 5: ...dentify your system below to see the correct manual pages for your product pg 20 21 pg 32 37 Associated Pages 2700 Series NTC 1 2 Warranty Registration Thank you for purchasing a Kaivac product Please take a few moments to register your product at kaivac com warranty Why register Ensure your warranty coverage Simplify warranty service in the future with your information on file Be the first to kno...

Page 6: ...or smoking such as cigarettes matches or hot ashes If using extension cord with appliance make sure the connection is above the floor and away from exposure to liquid Keep all connections dry and off the ground To reduce the risk of injury close supervision is necessary when a product is used near children Stay alert watch what you are doing Keep operating area clear of all persons The Kaivac shal...

Page 7: ...ection from the risk of electric shock Should replacement of the plug or cord become necessary use only identical replacement parts that include GFCI protection This appliance is for use on a nominal circuit and has a grounding attachment plug Make sure that the appliance is connected to an outlet having the same configuration as the plug No adapter should be used with this appliance GROUNDING INS...

Page 8: ...y and fully attach the appliance plug to the extension cord Periodically check the connection while operating to ensure it is fully attached Do not use an extension cord that provides a loose connection A loose connec tion may result in overheating fire and increases the risk of a burning To reduce the risk of disconnection of the appliance cord from the extension cord during operations Make a kno...

Page 9: ...appliance accidentally When battery is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with ...

Page 10: ...ed and mechanically secured using the provided cord connector to use the equipment QUICK RELEASE INSTRUCTIONS 1 To disconnect the motor from the Battery pull the button on the electrical connector toward you and turn the electrical connector count er clockwise 90 degrees to disengage the motor electrical cord from the Battery Pack 2 Then to remove the Battery from the unit while standing at the re...

Page 11: ...V and store in a cool location between 320F to 800F or 00C to 270C Hour Battery Gauge The Kaivac Batteries come with a built in Battery Gauge or Fuel Gauge which shows the approximate run time remaining Disposal Properly dispose of Battery at a local recycling location Battery Specifications Weight With Box 11 lbs 4 9 kg Body Material Injection Mold Polypropylene Dimensions H x W x D 18 x 7 x 5 in...

Page 12: ...ion Normal wear items such as wheels hoses seals gaskets cords casters squeegees and GFCI are excluded from warranty coverage All warranty claims must be accompanied by a Return Authorization Number RAN which is available by calling the Kaivac Inc Customer Service Department No returns will be accepted without a RAN This warranty does not apply to return freight costs damage or defect caused by ac...

Page 13: ...KaiDrain CVS14 Vac Hose 1700 Series VH25 HC5 VHST20 2700 Series VH40 HC5 VHKVJRST Pressure Hose 1700 Series PH45 2700 Series PH75B Universal Fill Hose UFH Universal Fill Hose UFH Tool Cup WDVTC Electric Cord GFCI GFCI25 Window Squeegee CAA06 Spray Line PH45 Blow Nozzle CVS13 Blow Nozzle CVS13 KaiTutor KTKITNTC 1200 Tool Arrangement 1700 and 2700 Tool Arrangement Vac Wand OFVW1PGB KaiTutor KTKITNTC...

Page 14: ...ing product that foams use a foam inhibitor to cut excess Pour 2 capfuls of inhibitor in the Vac Hose with Vac running to coat inside of Hose 5 Check all hoses and spray lines for damage prior to use If damage is found do not continue until proper repairs are completed 6 Plug in machine and test GFCI Ground Fault Circuit Interrupter to ensure it is working properly You are now ready 3 Check machin...

Page 15: ...ry Use The bracket mounted on the black box is where the Power Pack is mounted Lower Power Pack onto bracket slide lowering it down into place The Charging Port location for the Power Pack is pictured below Insert Charger into Charge Port as displayed below To unplug charger press button and pull back on Charger cord ...

Page 16: ...ittings Replace hose if cuts are found Water Tank Check condition of filter in water tank Clean as needed Empty the water tank to prevent mildew and bacteria growth Empty tank by dipping the vacuum hose into the water tank and transferring the water to the vacuum tank Vacuum Tank Empty and flush vacuum tank Clean and disinfect Check the float shutoff screen to be sure it is not blocked or dirty A ...

Page 17: ...ems TM P a g e ǀ 1 7 www kaivac com 2020 Kaivac Inc All Rights Reserved 3 3 Vacuum Diagram 3 0 Maintenance INTAKEAT VACUUM WAND VACUUM HOSE FLOAT SWITCH VACUUM TANK 3 STAGE VACUUM EXHAUST BLACK BOX COMPARTMENT HEPA FILTER ...

Page 18: ...MICAL CAP CHECKVALVE CHEMICAL CAP CHECKVALVE CHEMICAL TIP WATERTANK CHEMICAL TIP CHEMICAL VALVE CHEMICAL INJECTORW CHECKVALVE DRAW TUBE DRAW TUBE PULSE HOSE SPRAY GUN UNLOADER BLACK BOX COMPARTMENT PUMP SPRAY NOZZLE PRESSURE HOSE PRESSURE HOSE MINI BALL VALVE CHEMICAL CAP CHEMICAL BOTTLEA CHEMICAL BOTTLE B CHEMICAL CAP ...

Page 19: ... N White N White N White N White N Green G Green G Green G White N White N White N Black L Black L Black L Black Red White N White N Green G Green G Green G Green G Green G AC POWERED 1250 NTC MACHINE KV1250 AC POWERED 1215 NTC MACHINE KV1215 CONTROL PANEL CONTROL PANEL PUMP MOTOR 150 PSI PUMP MOTOR VACUUM MOTOR VACUUM MOTOR HOUR METER HOUR METER 5A CIRCUIT BREAKER SWITCH 5A CIRCUIT BREAKER SWITCH...

Page 20: ...k L Black L Black L Red Black White N White N White N White N White N White N White N White N White N White N White N White N White N White N Black Red Green G Green G Green G Green G Green G Green G CONTROL PANEL CONTROL PANEL MOUNTING BRACKET PUMP MOTOR PUMP MOTOR VACUUM MOTOR VACUUM MOTOR HOUR METER HOUR METER HOUR METER HOUR METER ARMOR UNIT 5A CIRCUIT BREAKER SWITCH 15A CIRCUIT BREAKER SWITCH...

Page 21: ...Red Red Red Red Red Red Red Red Red Black Black Black Black Black Black Black Black Black Black Black Red Red CONTROL PANEL PUMP MOTOR QUICK CHANGE POWER PACK VACUUM MOTOR HOUR METER HOUR METER CHARGE IND BATTERY PACK 36V DC BMS 36V DC THUMB LOCK RECEPTACLE 10A CIRCUIT BREAKER SWITCH 20A CIRCUIT BREAKER SWITCH 14 14 24 24 23 23 13 13 MAGNETIC SWITCH MAGNETIC SWITCH IN IN I O I O OUT OUT ...

Page 22: ...heck periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release clean Damaged hose Cut and repair replace Dump hose plug missing Contact dealer and replace Access lid not right Tighten lid hand tight Vacuum hose plugged Flush hose to remove debris Too much liquid in vac hose Allow air in when vacuuming Vac hose still wrapped Unwrap vac hose fully...

Page 23: ... hose damaged Repair or replace Regulator failed Replace Hose kinked Unkink and check for damage Seals in pump need replaced Remove and replace seals Bad fan pattern or pinpoint pattern on gun Debris in nozzle Remove orifice with Allen wrench and clean Orifice damaged Remove and replace Chemical Injection System No chemical flow Out of chemical Refill chemical Safety cap not secure Check safety ca...

Page 24: ...ttach or replace Clamp loose Tighten hose clamp Dump cap missing Replace cap Wheels and Casters Wheels will not roll rubbing Flat tires Inflate tires to 30 p s i Debris wrapped around axle Check for debris on axle Bearings tight Grease bearings Wheels too loose on axle Remove wheel add washers to take up slack Bearings falling out Replace bearing assembly Squeegee Head Floor streaks Worn blades or...

Page 25: ...ged Vacuum Hose 5 Check to see if float ball was tripped Vacuum Shuts Off Prematurely 1 Check Float Cage clean if dirty 2 Cleaning Chemicals may be producing too much foam Use correct Chemicals Other Issues Contact Technical Support Phone United States and Canada 1 800 287 1136 International 1 513 887 4600 Unscrew cuff at end of Vac Wand remove old head and replace with new every 6 8 weeks for opt...

Page 26: ...SS9 9 IN SNAP AND STRAP 10 KZFLOAT FLOAT SHUT OFF 11 CSS173 1 1 4 NPT X 1 1 2 HOSE ADAPTER 12 VLJHA VAC LID JUG HOLDER ASSEMBLY 13 CSS58 3 8 X 16 X 1 SST SCREW 14 CSS48 3 8 SST LARGE OD WASHER 15 SCCAP DUMP HOSE CAP PART NO PART DESCRIPTION 1 CSS14 13 CLAMP FOR TOOLS 2 CSS17 8 FLAT HEAD SQUARE SCREW 3 LID4 LID WITH TETHER 4 1 4 IN 4 MFILT MUSHROOM FILTER 5 CSS142 3 8 IN BRASS HOSE BARB 6 CPS20 3 8...

Page 27: ... NUT 11 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 12 CSS40 1 2 DIA WASHERS 13 AX195 AXLE 19 75 X 1 2 CR STEEL 14 WHL5 5 X 1 1 2 TPU WHEEL W 1 2 BB 15A PA1250 PUMP ASSEMBLY FOR KV1200 15B PA1250240V 2 PUMP ASSEMBLY FOR KV1250 16 CPS12JQC QUICK CONNECT INJECTOR 17 CSS175 3 4 ID X 1 3 8 OD GROMMET 18 CSS174 1 4 20 X 5 8 MACHINE SCREW SS 19 CSS130 RUBBER CUSHIONED STEEL LOOP 20 CSS101 ACORN NUT 1 4 20 21A PC...

Page 28: ...IN 5 CPS68 90 DEG 1 8 NPT MALE X 6 CPS65 1 2 IN CLAMP 7 CPS43A 2 WAY BRASS VALVE VITON SEALS INCLUDES KNOB 8 CSS21F SNAP GRID HOSE CLAMP SIZE C PART NO PART DESCRIPTION 1 5ACBS PUMP 5 AMP CIRCUIT BREAKER SWITCH BLACK 2 15ACBS VAC 15 AMP CIRCUIT BREAKER SWITCH WHITE 3 CSS123 QUICK CONNECT PIGGY BACK TERM 4 JWB5 JUMPER WIRE BLACK 5 IN 5 HMETER SNAP IN DIGITAL METER 6 SPLSSB1200 SWITCH PLATE SS W BRE...

Page 29: ...S11 NO 10 3 4 SELF DRILLING 7 CSS27 1 4 NYLOC NUT 8 VBRAK VAC MOTOR BRACKET KV1200 9 CSS08 5 16 18 U NUT 10 VMH27 VAC MOTOR HOSE 1 10 2 3 4 5 7 6 8 9 1 3 5 4 2 7 10 12 11 8 9 6 Shown but not part of assembly 5 0 Parts Diagrams and Specifications PART NO PART DESCRIPTION 1 PMA217 MOTOR ONLY 2 CSS08 5 16 18 U NUT 3 WL1250 WATER LINE FOR 1250 4 CSS127 QUICK DISCONNECT TERMINAL 5 JWB JUMPER WIRE BLACK...

Page 30: ... ST16 SIGHT TUBE 16 IN 1 2 ID 10B ST14 SIGHT TUBE 13 1 2 IN ID 11A CSS114 NYLON SNAP GRIP CLAMP SIZE F 11B CSS21 SNAP GRIP HOSE CLAMP SIZE D 12 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 13 MFILT MUSHROOM FILTER 14 CSS142 3 8 IN BRASS HOSE BARB 15 SUBSS4 4 IN SNAP AND STRAP 16 SUBSS6 6 IN SNAP AND STRAP PART NO PART DESCRIPTION 1 SUBSS11 11 IN SNAP AND STRAP 2 CSS20 SNAP STUD 3 CSS144 1 1 4 NPT X 1 1 ...

Page 31: ...NJECTOR 10 CPS14B PULSE HOSE SHORT 11 CPS14 PULSE HOSE LONG 12 PUMPSPARE217 PUMP ONLY 1 3 5 4 2 7 10 12 11 8 9 6 5 11 1700 17001 Vac Motor Assembly PART NO PART DESCRIPTION 1A HEVM1 HIGH EFFICIENCY 120V VAC MOTOR 1B HEVM1240V HIGH EFFICIENCY VAC MOTOR 240V 1C CVM36V 2 STAGE VAC MOTOR 36V 2 CSS39 1 1 16 2 HOSE CLAMP 3 VEH19 VAC MOTOR EXHAUST HOSE 19 IN 4 CSS11 NO 10 X 3 4 SELF DRILLING 5 CSS27 1 4 ...

Page 32: ... CSS143 3 8 IN 90 DEG BRASS HOSE BARB 10 ST16B SIGHT TUBE 16 25 IN 3 8 ID 11 CSS21 SNAP GRIP HOSE CLAMP SIZE D 12 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 13 MFILT MUSHROOM FILTER 14 CSS142 3 8 IN BRASS HOSE BARB 15 SUBSS4 4 IN SNAP AND STRAP 16 SUBSS7 7 IN SNAP AND STRAP PART NO PART DESCRIPTION 1 SUBSS11 11 IN SNAP AND STRAP 2 CSS20 SNAP STUD 3 CSS144 1 1 4 NPT X 1 1 2 HOSE BARB 4 VLJHA VAC LID JU...

Page 33: ...38 3 8 QD PLUG 9 CPS12JQC QUICK CONNECT INJECTOR 10 CPS14B PULSE HOSE SHORT 11 CPS14 PULSE HOSE LONG 12 PUMPSPARE217 PUMP ONLY 1 3 5 4 2 7 10 12 11 8 9 6 5 15 27001 Vac Motor Assembly PART NO PART DESCRIPTION 1A HEVM1 HIGH EFFICIENCY 120V VAC MOTOR 1B HEVM1240V HIGH EFFICIENCY VAC MOTOR 240V 2 CSS39 1 1 16 2 HOSE CLAMP 3 VEH19 VAC MOTOR EXHAUST HOSE 19 IN 4 CSS11 NO 10 X 3 4 SELF DRILLING 5 CSS27 ...

Page 34: ...00 5B SPLATE17B SPLASH PLATE 17001 27501 6 CSS01 1 2 IN PUSH CAP NUT 7 WHEEL8B FLAT FREE TIRE 8 IN 1 2 HUB 8 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 9 HEPAHA2 HEPA HOUSING ASSEMBLY 10 AXSTRAP AXLE STRAP 11 KMB16 3 8 SST FLAT WASHER 12 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 13 CSS40 1 2 DIA WASHERS 14A VMA1700R HE 120V VMA 1700 14B VMA1700E HE 120V VMA 1700 ETL 14C VMASM240V 1750 VAC MOTOR ASSEMBLY 240V ...

Page 35: ... FREE TIRE 10 IN 5 8 HUB 6 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 7 HEPAHA2 HEPA HOUSING ASSEMBLY 8 AXSTRAP AXLE STRAP 9 KMB16 3 8 SST FLAT WASHER 10 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 11A CSS40 1 2 DIA WASHERS 11B CSS46 5 8 DIA WASHERS 12A AX205 AXLE 20 5 IN 1 2 DIA 303 SST 12B AX21 AXLE 21 IN 5 8 DIA 13A VMA1700B 36V VAC MOTOR 1700 13B VMA27001B 36V VAC MOTOR 27001 14 CSS74 10 24 NUT 15 CSS95 10 ...

Page 36: ...UIT BREAKER SWITCH WHT 5 HMETER SNAP IN DIGITAL HOUR METER 6 JWW JUMPER WIRE WHITE 12 IN 7 JWB5 JUMPER WIRE BLACK 5 IN 1 7 5 4 6 3 2 PART NO PART DESCRIPTION 1 18AEMS2 18A ELECTROMAGNETIC SWITCH HEAVY DUTY 2 UBBC UNIVERSAL BREAKER BUTTON COVER 3 20ACBB 20A CIRCUIT BREAKER BUTTON 4 10ACBB 10A CIRCUIT BREAKER BUTTON 5 HMETER SNAP IN DIGITAL HOUR METER 6 SPSCSSBB SWITCH PNL SINGLE CHEM FOR BRKR SWITC...

Page 37: ...KEEPER 3 HCOVER HEPA COVER P N VA3W VA3WB VA3W27 1 2 3 5 21 HEPA Assembly P N HEPAHA2 PART NO PART DESCRIPTION 1 CPS50A 3 WAY BRASS VALVE WITH VITON SEAL INCLUDES KNOB 2 CPS50B BLACK KNOB 3 WAY VALVE 3 CPS68 90 DEG 1 8 NPT M X 1 4 BARB 4 CPS65 1 2 IN CLAMP 5A SPH43 SWITCH PANEL HOSE 43 IN 5B SPH34 SWITCH PANEL HOSE 34 IN 6 SPH18 SWITCH PANEL HOSE 18 IN 7 SPH9 SWITCH PANEL HOSE 9 IN 2 6 1 4 3 7 5 ...

Page 38: ...Don t just clean it Kaivac it kaivac cleaning systemsTM TM TM ...

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