KAESER KOMPRESSOREN ADA 2 Operating Manual Download Page 1

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Operating manual

measuring and analysis system

ADA 2

EFFICIENCY OPTIMIZATION

No.: 901711 00 E

Manufacturer:

KAESER KOMPRESSOREN

96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Summary of Contents for ADA 2

Page 1: ...g manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No 901711 00 E Manufacturer KAESER KOMPRESSOREN 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com ...

Page 2: ...Original instructions KKW AADA 2 00 en BA_ADA_2 KKW AADA 2 00 20130503 140804 ...

Page 3: ...t 9 4 5 The network switch 11 4 6 The user interface 12 5 Operation 5 1 Example of a measurement with ADA 2 14 5 1 1 Log on and enter the customer data 14 5 1 2 Defining the measurement configuration 16 5 1 3 Defining loggers and signals 20 5 1 4 Assigning logger s 23 5 1 5 Starting performing and concluding a measurement 24 5 1 6 Preparing and sending measurement data for analysis 26 5 1 7 Resett...

Page 4: ...Contents ii Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No 901711 00 E ...

Page 5: ...hannels analog inputs at the logger 21 Fig 21 List of allocated analog inputs of the logger with assigned signals 22 Fig 22 Saving the configuration 22 Fig 23 Registering loggers for measurement 23 Fig 24 Allocation of channels analog inputs 23 Fig 25 Allocation of channels analog inputs with plot 24 Fig 26 Starting a measurement 24 Fig 27 Stopping a measurement 25 Fig 28 Stopping a measurement En...

Page 6: ...List of Illustrations iv Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No 901711 00 E ...

Page 7: ... definition 1 Tab 2 Colour coding of the analog inputs channels at the logger 8 Tab 3 Component symbols for the sketch 16 List of Tables No 901711 00 E Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION v ...

Page 8: ...List of Tables vi Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No 901711 00 E ...

Page 9: ...r are shown here 2 Always read and comply with warning instructions Signal term Meaning Consequences of non compliance DANGER Warns of an imminent threat of danger Will result in death or severe injury WARNING Warns of possible danger May result in death or severe injury CAUTION Warns of a potentially dangerous situation May result in moderate physical injury or damage to objects Tab 1 Danger leve...

Page 10: ...onmental protec tion Further information Further subjects are introduced here 1 3 Copyright This service manual is copyright protected Queries regarding use or duplication of the documenta tion should be referred to KAESER Correct use of information will be fully supported 1 Regarding this document 1 3 Copyright 2 Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No 9017...

Page 11: ...rnet Via barrel connector 24 36 V DC Power consumption 15 W Sensor connection Voltage output Supply voltage 15 V Max output current per channel 40 mA Signal input Apparent ohmic resistance 100 Ω Max input current 25 mA Temperature range Ambient temperature 20 C bis 45 C 2 1 2 Signal converter Analog interface Input voltage 15 24 V DC Signal output 4 20 mA Digital signal input Permissible input vol...

Page 12: ...ent of your compressed air station In this context the function of the rel evant hardware such as loggers sensors the network switch etc are also described Only trained personnel shall be tasked with measuring compressed air stations 3 3 Warranty This operating manual contains no independent warranty commitment Our general terms and con ditions relative to warranty apply The precondition of any wa...

Page 13: ...values for other user definable measurands and to con vert these into analog signals such as Motor On Motor Off LOAD IDLE The system takes measurements until it is being stopped or the memory is full 4 2 The basic measuring kit The basic measuring kit contains the basic equipment required for a measurement of compressed air stations with ADA 2 Power supply units are supplied for both loggers provi...

Page 14: ...in a com pressed air station Although not visible the basic measuring kit also contains four adapters for measuring devi ces that can be provided in special accessory kits Specific accessories are necessary for all measurements that cannot be taken with pressure transducers or signal converters see Ta ble 2 4 3 The logger Measuring data are captured by and recorded on a logger of the ADA 2 measuri...

Page 15: ...ogether create the logger s address Example The left rotary control is set to 3 and the right one is set to 7 giving the logger the address 37 The address of every connected logger must be unique for the duration of a measurement Memory card The bay to the right of the address field 4 contains an internal memory card storing the measured values during the measurement This memory card is exclusivel...

Page 16: ...nels 8x 2 Channel LEDs 8x 3 Power LED 4 Overload LED Analog signal inputs channels Every analog signal input 1 can evaluate either one analog signal or two digital signals during a measurement The measured values are displayed in a measuring range between 4 and 20 mA A channel LED 2 flashes in the following events No sensor is connected to the signal input The sensor connected to the signal input ...

Page 17: ...ng It is illuminated when the logger is connected to a power source It flashes during a measurement and when this logger is defined as master master logger If only one logger is connected for measuring it is automatically defined as the master Overload LED The overload LED 4 is illuminated when the global overload monitoring device has responded and subsequently disconnected all signal inputs from...

Page 18: ... 2 Power supply unit 3 Patch cable 4x In this case all loggers are supplied with power by the network switch 4 Design and Function 4 4 The network kit 10 Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No 901711 00 E ...

Page 19: ... the ADA 2 user interface If one logger is connected to the network switch this logger saves all data captured during the measurement If multiple loggers are connected the data are saved only by the master logger Logger ports The ports 1 identified with a yellow bar and the lettering PoE are reserved for up to four loggers Four loggers are capable to capture up to 32 analog signals or up to 64 dig...

Page 20: ... network switch Fig 6 Rear view 1 Logger ports 4x 2 Ports for notebook and network switches 4x 4 6 The user interface ADA 2 provides a convenient user interface for planning and executing a full measurement Entering customer data Define the compressed air station to be measured Define the hard configuration used for ADA 2 Start and terminate the measurement and send the measured values to KAESER f...

Page 21: ... 8 KESS DB button for creating the configu ration using data from the KESS database 9 Input field Mandatory field highlighted in colour 10 Input field Optional field 11 Button Next 12 Button Cancel 13 Button OK 14 Option field 4 Design and Function 4 6 The user interface No 901711 00 E Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION 13 ...

Page 22: ...s a small screwdriver was used to set the two rotary controls at the logger s rear to the desired value The ADA 2 user interface can be started from any browser by entering the 12 digit IP address 169 254 100 1xx The two last xx digits must be identical with the address of the logger to which the measurement data are saved master logger The address 00 cannot be used Precondition The address 02 is ...

Page 23: ...ement or define a new measure ment Fig 10 Specifying the configuration type 3 Select Create new configuration and click Next Fig 11 Entering customer data 4 Complete all input fields provided for customer data and click Next Some input fields are mandatory If you click Next without having completed all mandato ry fields as shown here the system highlights the fields still to be completed in orange...

Page 24: ...Meaning Compressor blower etc Dryer Valve Compressed air filter separator Pressure vessel Sensor measuring point Node You must insert nodes in the configuration before you can logically link the components Tab 3 Component symbols for the sketch Fig 12 Creating a sketch as model of the compressed air station 1 Drag and drop the required symbols to create a sketch of the compressed air station to be...

Page 25: ...econd symbol of the sketch again The first and second symbol are now logically connected as indicated by a connecting line The second symbol is now selected as the source for the next logical connection A Select target text banner appears next to the cursor in order to connect the second source with the third symbol target Proceed in the same manner with all other symbols in your sketch By clickin...

Page 26: ...y lines between the individual symbols As an alternative to the drag drop procedure you can also select one of the provided standard installations Left click Template Select one or several of the standard installations offered to create your sketch 6 In order to define the properties of Compressor 1 click the Compressor 1 symbol and then Details Fig 15 Data selection for Compressor 1 5 Operation 5...

Page 27: ... Click the Signals tab and select in the next screen the signals whose values are to be cap tured and evaluated during this measurement for Compressor 1 selected in our example Discharge Pressure and Dewpoint Fig 16 Signal selection for Compressor 1 9 Confirm with OK The system returns to the screen displaying the measurement configuration 10 Click the symbol for Compressor 2 in order to enter the...

Page 28: ...essure and Power and confirm with OK Result Now that you have specified all necessary information regarding both compressors and the signals to be measured for this measurement you can define the loggers to be used for data capture and storage and the measurement network 5 1 3 Defining loggers and signals Fig 19 Assigning the logger to a measurement network 1 Select the desired measurement network...

Page 29: ... logger as the master If you have connected more than one logger for a measurement you define the master logger at this point Fig 20 Assignment of signals to channels analog inputs at the logger 3 Click Compressor 1 and drag the corresponding defined signals from the area titled Signal to the channels analog inputs in the left half of the screen 4 Click Compressor 2 and repeat the process 5 Click ...

Page 30: ...r to subsequently start a measurement click Next The configuration can be saved here and used for measuring only if the logger to which you are connected has the same address as the logger defined as master in Section 5 1 3 Alternatively you can export the configuration and subsequently import it to the master log ger 5 Operation 5 1 Example of a measurement with ADA 2 22 Operating manual measurin...

Page 31: ...een Fig 23 Registering loggers for measurement 1 Click Register and connect all loggers and then OK to confirm the save message re turned by the system All registered loggers are now identified in green Fig 24 Allocation of channels analog inputs 2 Click the registered green logger 3 Check the allocation of the analog inputs 5 Operation 5 1 Example of a measurement with ADA 2 No 901711 00 E Operat...

Page 32: ...r the meas urement data from the corresponding signal By scrolling down you can display the entire graph Fig 25 Allocation of channels analog inputs with plot 5 Click the Measurement tab at the left screen margin to initiate a measurement 5 1 5 Starting performing and concluding a measurement If the overload monitoring responds you may perform a RESET see Section 5 1 7 Fig 26 Starting a measuremen...

Page 33: ...ord The system will request the password for every access to the user interface if a measure ment has not yet been concluded Fig 28 Stopping a measurement Entering a password 5 Enter the randomly generated string provided at the begin of the measurement and confirm with OK You don t need to enter a user name The system stops the measurement If you are unable to provide the password Contact KAESER ...

Page 34: ...k Download measurement data archive and save the file to the C Temp directory of your notebook The ZIP file contains amongst other things the deletion code required to delete the meas urement data from the logger Fig 31 Retrieving the deletion code from the delcode txt file 1 Files required 2 Deletion code 5 Operation 5 1 Example of a measurement with ADA 2 26 Operating manual measuring and analys...

Page 35: ...ete the measurement data from the logger the system prompts you to enter the deletion code from the delcode txt file 7 Enter the deletion code and confirm with OK The logger can now be prepared for new measurements Fig 33 Entering the KAESER e mail address 8 Send the saved measurement data to KAESER for decoding For this purpose use the link for file upload provided by KAESER 9 In this screen ente...

Page 36: ...ord document containing all provided data and the P I diagram of your measurement configuration Fig 35 Data and P I diagram of the mailed measurement 12 Check your measurement configuration using the overview provided 5 1 7 Resetting the logger RESET If the overload monitoring has responded during a measurement and all analog inputs were dis connected from the power supply you can reset this state...

Page 37: ...measurement The system does not abort the measurement if the overload monitoring has been triggered However the data captured during the overload state will be lost 5 Operation 5 1 Example of a measurement with ADA 2 No 901711 00 E Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION 29 ...

Page 38: ...d 6 3 Packaging All components of the measuring and analysis system are shipped in their own measuring kits NOTICE Damages from improper use Wind up cables carefully without bending Use only the original measuring kits to carefully place the components of ADA 2 in the corre sponding compartments 6 4 Disposal Electronic equipment is not be disposed off as waste Return all components of the ADA 2 me...

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