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16

E-2 

For door thickness of 1

3

4

" – 2", insert the short

square spindle (G) into the inside housing hub.

Door thickness of 2

1

8

" – 2

1

4

", insert the long

square spindle into the inside unit hub.

E-3 

Put the thumbturn (T), if applicable in a vertical

position and place the inside trim assembly on

the door so that the upper spindle (F) engages

the thumbturn and mortise hubs, respectively.

Ensure the red collar is seated into its mounting

hole. Carefully push the inside housing flush

against the door.

E-4 

Select the LectroBolt™ (screw with red sleeve) length that corresponds to

the correct door thickness as noted in this chart:

Door

LectroBolt

Top Mounting

Lower

Thickness

Size

Screw Size

Mounting Screws

1

3

4

" to 2"

2

3

4

"

2

7

8

"

5

8

"

(44 mm to 51 mm)

(70 mm)

(73 mm)

(16 mm)

2

1

8

" to 2

1

4

"

3"

3

1

4

"

5

8

"

(54 mm to 57 mm)

(76 mm)

(83 mm)

(16 mm)

E-5 

Insert the LectroBolt™ through the red inside hous-

ing hole marked with the lightening bolt symbol. For

now, only partially tighten the LectroBolt™ to keep

the red collars in position. 

E-6 

Then, insert and tighten the other three mounting

screws. (Refer to the chart for 

correct screw lengths.)

E-7 

Finish tightening the LectroBolt™ to secure the lock

on the door.

Warning

: If using a power drill, please be careful not to over-tighten as this

could cause damage to the mounting screws and threads.

F. INSTALLING THE INSIDE LEVER

Insert the inside lever (A) onto the inside unit assembly.

Secure the inside lever with the hex screw (B) (supplied)

using the allen wrench (C) (supplied). 

F

G

T

Red Collar

Lectrobolt

5

8

"

(16mm)

a

c

b

Summary of Contents for E-PLEX

Page 1: ...E PLEX 1 1 4 MORTISE INSTALLATION INSTRUCTIONS...

Page 2: ...models J Installing the Battery Pack and Cover 20 K Testing the Operation of the Lock 21 L Programming and Software Settings 21 M Installing Rubber Bumpers 22 Warning The Master Code of this lock has...

Page 3: ...er Mortise faceplate router template Adjustable square Tape measure Pencil Tape Cleaning supplies drop cloth vacuum OPERATIONAL NOTE The E Plex Mortise lock is almost identical to the E Plex 5000 Cyli...

Page 4: ...mmon safety practices and competent to perform the steps described Kaba Access Control is not responsible for damage injury or malfunction due to incorrect installation Outside Unit Assembly Outside L...

Page 5: ...he Mortise Handing A 1 1 REVERSIBLE ASM A 1 1 1 Remove the mortise faceplate Place the mortise on a flat surface for the following steps 2 Partially extend the deadbolt For normal ASM rotate hub H usi...

Page 6: ...river Continue to hold tool S Release the latch bolt L and keep the anti friction latch F toward the flat side of the latch bolt so that the bolt extends fully 4 Pull out the latch bolt L until it jus...

Page 7: ...e anti friction latch F remains inside the mortise case as shown IMPORTANT If the tooth of F is outside the mortise you will not be able to re assemble the faceplate on the mortise 6 If the auxiliary...

Page 8: ...ion B 8 on page 14 B DOOR PREPARATION If using the installation jig to prepare the door refer to the instructions provided with the jig then proceed with step 7 B 1 Mark the handle height on the edge...

Page 9: ...es Align the fold with the edge of the door and mark the holes for the lock Repeat on the other side of the door If the door has a 3 bevel fold and align the dashed line marked H on the template with...

Page 10: ...equired we recommend the use of a floor secured stop The environment and conditions of use determine the life of finishes on Kaba Access Control products Finishes on Kaba Access Control products are s...

Page 11: ...CONTROL 2941 INDIANA AVENUE WINSTON SALEM NC 27199 3770 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 1563 POSTAGE WILL BE PAID BY ADDRESSEE WINST...

Page 12: ...Room This lock is o New Installation o Replacing a conventional keyed lock o Replacing a Kaba Mechanical Pushbutton Lock o Replacing a Kaba Electronic Access Control o Replacing a Keyless Lock other...

Page 13: ...Notes...

Page 14: ...to match with the desired handle height and along the vertical center line of the mortise CL which is also the center line of the door allowing for any bumpers on the door frame Respect applicable bui...

Page 15: ...the outside unit hub D 2 If your lock comes with a thumbturn insert the end of the thumbturn spindle F into the small spindle hole in the outside housing D 3 Place the outside housing on the door so...

Page 16: ...Size Screw Size Mounting Screws 13 4 to 2 23 4 27 8 5 8 44 mm to 51 mm 70 mm 73 mm 16 mm 21 8 to 21 4 3 31 4 5 8 54 mm to 57 mm 76 mm 83 mm 16 mm E 5 Insert the LectroBolt through the red inside hous...

Page 17: ...e a Kaba tailpiece The K 2 tailpiece is preassembled with the Kaba 1599 G 3 Assemble the required tailpiece d from above with your KIL cylinder All tailpieces must be installed vertically with key rem...

Page 18: ...tep below H 4 Insert one of the supplied keys a into the outside lever and rotate it counterclockwise 45 degrees Insert release tool d into the small hole e under lever as shown Gently push lever catc...

Page 19: ...SSA Medeco Yale tailpiece Using the diagram below locate the score mark on your tailpiece that matches your cylinder prep for the intended application and break the tailpiece off accordingly I 7 Using...

Page 20: ...r tightening these screws could strip the threads in the housing or crack the cover Warning If the lock goes without power for more than two minutes you will lose the lock s current date and time only...

Page 21: ...flush with the latch faceplate Rotate the key clockwise to the horizontal position and remove the key The latch should be fully extended K 5 To test the deadbolt function where applicable turn the th...

Page 22: ...hree sides of the frame left right and top M 2 Mark locations where the gaps are approximately 3 16 5 mm Make sure these locations are free from grease and dust Peel the bumpers c supplied from their...

Page 23: ...23 Notes...

Page 24: ...Kaba Access Control 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kabaaccess com PKG3090 0912...

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