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The following guidelines apply

The CrossRail System can be installed as standard under the following conditions. Even if the system is capable 
of meeting higher demands through the integration of safety standards, please get in touch with your contact at 
K2 Systems if the specified values are exceeded. 

Roof Requirements 

 

T

The sufficient holding force of the roof 
covering at the support or substructure must 
be ensured on site.

 

T

Roof pitch: 5 - 75° 

 

T

For low slope roofs, make sure there is positive 
drainage and roofing is compatible with butyl.

Structural Requirements 

The static verification of the component is auto-
matically calculated with the K2 Base planning 
software for the respective location. The design 
provided in a project report must be followed.

Ensuring that the roof, its rafters, connections, 
and other structural support members can 
support the array under all code level loading 
conditions.

Important Mounting 

 Instructions 

 

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Maintaining the waterproof integrity of the 
roof. To maintain the flashing performance, 
avoid installation when the temperature of the 
roof and butyl are below 22F or above 176F. K2 
EverSeal must be installed on a dry surface.

 

T

K2 Systems recommends a thermal 
splice every 14 Ft., however, it must be 
determined by the installer based on the 
rail system installation instructions. The 
installer must also determine the maximum 
allowed span and cantilever design 
parameters recommended by the rail system 
manufacturer. The Splice Foot X/XL can be 
installed on steep slope roofs (composite 
shingles). The K2 EverSeal is also compatible 
with felt and synthetic underlayments.

Moisture Content 

 

T

The K2 EverSeal is to be installed on dry 
mounting surfaces.

 

T

Determining how wet is too wet: First, remove 
the paper backing from a Splice Foot X/XL 
exposing the clean butyl. Second, press the 
base, K2 EverSeal side down against the 
surface. Third, pick up the base. If the base 
adheres to the roof, the roof is suitably dry for 
installation. 

 

T

A heat gun, roof dryer, calcium chloride or 
alcohol is suitable to remove ice from the roof 
surface. 

Periodical Inspection 

 

T

K2 recommends inspecting installed racking 
system periodically for loose components, 
loose fasteners and any corrosion. If found, 
those components are to be retightened, or 
replaced immediately.

 

T

When a PV module needs to be removed 
from the PV array for maintenance and/or 
replacement, the electric bonding system 
may need to be temporarily restored to 
maintain the electrical bonding path. Please 
make sure the system electrical circuits and 
disconnects are in the open position and the 
entire system is powered down. Cover the 
fronts of modules in the array with an opaque 
material to stop the production of electricity. 
Use appropriate safety equipment such 
as insulated tools and insulating gloves to 
protect yourself.

!

Summary of Contents for Splice Foot X

Page 1: ...k2 systems com We support PV systems Formerly Everest Solar Systems Splice Foot X and XL INSTALLATION MANUAL...

Page 2: ...Rating 17 T Compatible Modules 18 T Notes 22 Quality tested several certifications K2 Systems stands for secure connections highest quality and precision Our customers and business partners have know...

Page 3: ...ing defects or damages We do not accept liability for any damage resulting in the use of competitor s parts Warranty is excluded in such cases T If all safety instructions are adhered to and the syste...

Page 4: ...on instructions The installer must also determine the maximum allowed span and cantilever design parameters recommended by the rail system manufacturer The Splice Foot X XL can be installed on steep s...

Page 5: ...cteristics hardness age and moisture of the wood Tighten the splice foot screws until the conical washer stops rotating T Stainless hardware is soft and if dry torqued too quickly it may cause the nut...

Page 6: ...copyright and may only be copied reproduced or distributed to a third party with explicit permission 3809 Ocean Ranch Blvd Suite 111 Oceanside CA 92056 K2 Systems phone 760 301 5300 Title Product desc...

Page 7: ...rawing no ESS Scale Material Finish Part Weight Date Name Drawn Approved Last Revision Checked Splice Foot XL B MILL 219 8257 TOLERANCES X X X X XX RADIUS ANGULAR Revision 02 TION CONTAINED IN THIS DR...

Page 8: ...8 1 2 Splice Foot X Splice Foot XL Self tapping screw with sealing washer 4000113 4000162 4000115 4...

Page 9: ...9 3 4 Mid Clamp 30 50mm module frame height End Clamp or Yeti Clamp 30 50mm module frame height 4000601 H 4000602 H 4000090 4000050 H 2 3 1 5 CrossRail 44 X shown PNs listed 4000019 4000020...

Page 10: ...ourse Refer to module manufacturer frame clamping zones Mark mounting locations over rafters and chalk lines within shingle course Refer to engineering letters for allowable mount spacing It is best p...

Page 11: ...a positive seal Do not over torque It should be tightened until the conical washer stops rotating The distance from the edge of the rafter and the wood screws must be at least 5 16 from the edge NOTE...

Page 12: ...tion when rafters are not within mounting zones for the array Follow K2 engineered calculations and span charts for deck attachments Ensure that the mount faces toward the ridge of the roof When deck...

Page 13: ...Part D Ensuring Proper Installation 1 Proper torque will vary based on the characterisitcs of the rafter and deck It s best practice to tighten the wood screws until the washer stops rotating After c...

Page 14: ...ad gets sheared or a nail is hit you must drill into the remaining splice foot holes Part E Leveling Uneven Roof Surfaces 1 Using a standard comp shingle starter course level out the roof surface unde...

Page 15: ...8 ft lbs 35 Nm Attaching Single CrossRail B When connecting two rails to the Splice Foot insert two T Bolts through the Splice Foot slots and into side channel of CrossRail Turn the T Bolts clockwise...

Page 16: ...tion has been evaluated to a maximum fuse rating of 30A At least one ground lug per row of modules must be used to ground all strings within each sub array although additional may be used for redundan...

Page 17: ...with a fire performance rating of Type 1 Type 2 or Type 3 Consult the module manufacturer for specific fire performance rating information T CrossRail may be mounted using any stand off height to main...

Page 18: ...Q PEAK DUO XL G9 2 XXX Q PEAK DUO XL BLK G9 XXX Q PEAK DUO XL BLK G9 2 XXX Q PEAK DUO XL BLK G9 3 XXX Q PEAK DUO XL G9 3 XXX Q PEAK DUO ML G9 3 XXX Q PEAK DUO ML BLK G9 3 XXX Q PEAK DUO ML G9 XXX Q PE...

Page 19: ...Q1C A5 LGxxxQ1K A5 LGxxxN2W V5 LGxxxN1C V5 LGxxxN1W V5 LGxxxN1K V5 LGXXXN2W V5 LGXXXN1C V5 LGXXXN1W V5 LGXXXN1K V5 LGXXXN2T V5 LGXXXN1C N5 LGXXXQ1C N5 LGXXXQ1K N5 LGXXXN1K L5 LGXXXN2W L5 LGXXXN2T L5 L...

Page 20: ...MBE MCE xxxV SN25 60MAE MCE xxxV SC20 60MAE MBE MCE xxxV SC25 60MAE MCE xxxV SN20 72MAE MBE MCE xxxV SN25 72MAE MCE xxxV SC20 72MAE MBE MCE xxxV SC25 72MAE MCE xxxV SD25 60BDE xxxV SD25 72BDE xxxV T...

Page 21: ...les Hipro TP660M xxx Hipro TP672M xxx T UL NRTL Listed Yingli Solar Modules YL xxxP 29b YL xxx 35b T UL NRTL Listed V Energy Modules Series 200 PV TSM DE15H II TSM DE15M II TSM DD06M 05 II TSM DD06H 0...

Page 22: ...22 Notes...

Page 23: ...23 Notes...

Page 24: ...4665 North Ave Suite I Oceanside CA 92056 USA 1 760 301 5300 info us k2 systems com www k2 systems com Thank you for choosing a K2 mounting system Systems from K2 Systems are quick and easy to install...

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