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General Safety Information

Please note that our general mounting instructions must be followed at all times and  
can be viewed online at 

https://k2-systems.com/en-US/downloads/documentation

 

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The equipment may only be installed and operated by quali-
fied and adequately trained installers.

 

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Prior to installation, ensure that the product complies with 
on-site static loading requirements.  
For roof-mounted systems, the roof load-bearing capacity 
must always be checked.

 

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National and local building regulations and environmental 
requirements must be adhered to.

 

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Compliance with health and safety regulations, accident 
prevention guidelines and applicable standards are 
required.

 

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Protective equipment such as safety helmet, boots and 
gloves must be worn.

 

·

Roofing works must be in accordance with roofing 
regulations utilizing fall protection safeguards when eaves 
height exceeds 3 m.

 

·

At least two people must be present for the duration of the 
installation work in order to provide rapid assistance in the 
event of an emergency.

 

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K2 mounting systems are continuously developed and 
improved and the installation process may thereby change 
at any time. Prior to installation consult our website at: 
https://k2-systems.com/en-US/downloads/documentation 
for up-to-date instructions. 
We can send you the latest version on request.

 

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The assembly instructions of the module manufacturer 
must be adhered to.

 

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Equipotential bonding/grounding/earthing between 
individual parts is to be performed according to  country 
specific standards, as well as national laws and regulations.

 

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At least one copy of the assembly instructions should be 
available on site throughout the duration of the installation.

 

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Failure to adhere to our general safety and assembly in-
structions and not using all system components,  
K2 is not liable for any resulting defects or damages. We do 
not accept liability for any damage resulting in the use of 
competitor’s parts. Warranty is excluded in such cases.

 

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If all safety instructions are adhered to and the system is 
correctly installed, there is a product warranty entitlement 

of 25 years! We strongly recommend reviewing our terms of 
guarantee, which can be viewed at https://k2-systems.com/
en-US/downloads/documentation. 
We will also send this 
information on request.

 

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Dismantling of the system is performed in reverse order to 
the assembly.

 

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K2 stainless steel components are available in different 
corrosion resistance classes. Each structure or  component 
must be carefully checked for possible corrosion exposure.

 

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The installer is solely responsible for: 

 

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 Handling and installing the PV modules and rail system 
according to the manufacturer’s instruction, with special 
attention for the suggested clamping locations on the 
frame. attention for the suggested clamping locations on 
the frame.

 

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Complying with all applicable local or national building 
codes, standards and industry best practices including any 
code that may supersede this manual.

 

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Ensuring that K2’s and other products are appropriate for 
the specific installation and the installation location.

 

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Using only K2 parts and installer-supplied parts as specified 
by K2. (Substitution of parts may void the warranty and 
invalidate the letters of certification.)

 

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Verifying the strength of any alternate mounting devices 
used in lieu of the anchoring screws.

 

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Ensuring safe installation of all electrical and mechanical 
aspects of the PV array.

 

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 Ensuring correct and appropriate design parameters are 
used in determining the design loading used for design of 
the specific installation. Parameters, such as snow loading, 
wind speed, exposure and topographic factor should be 
confirmed with the local building official or a licensed 
professional engineer.

 

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K2 recommends inspecting installed racking system 
periodically for loose components, loose fasteners and any 
corrosion.

Summary of Contents for Splice Foot X

Page 1: ...k2 systems com We support PV systems Formerly Everest Solar Systems Splice Foot X and XL INSTALLATION MANUAL...

Page 2: ...Rating 17 T Compatible Modules 18 T Notes 22 Quality tested several certifications K2 Systems stands for secure connections highest quality and precision Our customers and business partners have know...

Page 3: ...ing defects or damages We do not accept liability for any damage resulting in the use of competitor s parts Warranty is excluded in such cases T If all safety instructions are adhered to and the syste...

Page 4: ...on instructions The installer must also determine the maximum allowed span and cantilever design parameters recommended by the rail system manufacturer The Splice Foot X XL can be installed on steep s...

Page 5: ...cteristics hardness age and moisture of the wood Tighten the splice foot screws until the conical washer stops rotating T Stainless hardware is soft and if dry torqued too quickly it may cause the nut...

Page 6: ...copyright and may only be copied reproduced or distributed to a third party with explicit permission 3809 Ocean Ranch Blvd Suite 111 Oceanside CA 92056 K2 Systems phone 760 301 5300 Title Product desc...

Page 7: ...rawing no ESS Scale Material Finish Part Weight Date Name Drawn Approved Last Revision Checked Splice Foot XL B MILL 219 8257 TOLERANCES X X X X XX RADIUS ANGULAR Revision 02 TION CONTAINED IN THIS DR...

Page 8: ...8 1 2 Splice Foot X Splice Foot XL Self tapping screw with sealing washer 4000113 4000162 4000115 4...

Page 9: ...9 3 4 Mid Clamp 30 50mm module frame height End Clamp or Yeti Clamp 30 50mm module frame height 4000601 H 4000602 H 4000090 4000050 H 2 3 1 5 CrossRail 44 X shown PNs listed 4000019 4000020...

Page 10: ...ourse Refer to module manufacturer frame clamping zones Mark mounting locations over rafters and chalk lines within shingle course Refer to engineering letters for allowable mount spacing It is best p...

Page 11: ...a positive seal Do not over torque It should be tightened until the conical washer stops rotating The distance from the edge of the rafter and the wood screws must be at least 5 16 from the edge NOTE...

Page 12: ...tion when rafters are not within mounting zones for the array Follow K2 engineered calculations and span charts for deck attachments Ensure that the mount faces toward the ridge of the roof When deck...

Page 13: ...Part D Ensuring Proper Installation 1 Proper torque will vary based on the characterisitcs of the rafter and deck It s best practice to tighten the wood screws until the washer stops rotating After c...

Page 14: ...ad gets sheared or a nail is hit you must drill into the remaining splice foot holes Part E Leveling Uneven Roof Surfaces 1 Using a standard comp shingle starter course level out the roof surface unde...

Page 15: ...8 ft lbs 35 Nm Attaching Single CrossRail B When connecting two rails to the Splice Foot insert two T Bolts through the Splice Foot slots and into side channel of CrossRail Turn the T Bolts clockwise...

Page 16: ...tion has been evaluated to a maximum fuse rating of 30A At least one ground lug per row of modules must be used to ground all strings within each sub array although additional may be used for redundan...

Page 17: ...with a fire performance rating of Type 1 Type 2 or Type 3 Consult the module manufacturer for specific fire performance rating information T CrossRail may be mounted using any stand off height to main...

Page 18: ...Q PEAK DUO XL G9 2 XXX Q PEAK DUO XL BLK G9 XXX Q PEAK DUO XL BLK G9 2 XXX Q PEAK DUO XL BLK G9 3 XXX Q PEAK DUO XL G9 3 XXX Q PEAK DUO ML G9 3 XXX Q PEAK DUO ML BLK G9 3 XXX Q PEAK DUO ML G9 XXX Q PE...

Page 19: ...Q1C A5 LGxxxQ1K A5 LGxxxN2W V5 LGxxxN1C V5 LGxxxN1W V5 LGxxxN1K V5 LGXXXN2W V5 LGXXXN1C V5 LGXXXN1W V5 LGXXXN1K V5 LGXXXN2T V5 LGXXXN1C N5 LGXXXQ1C N5 LGXXXQ1K N5 LGXXXN1K L5 LGXXXN2W L5 LGXXXN2T L5 L...

Page 20: ...MBE MCE xxxV SN25 60MAE MCE xxxV SC20 60MAE MBE MCE xxxV SC25 60MAE MCE xxxV SN20 72MAE MBE MCE xxxV SN25 72MAE MCE xxxV SC20 72MAE MBE MCE xxxV SC25 72MAE MCE xxxV SD25 60BDE xxxV SD25 72BDE xxxV T...

Page 21: ...les Hipro TP660M xxx Hipro TP672M xxx T UL NRTL Listed Yingli Solar Modules YL xxxP 29b YL xxx 35b T UL NRTL Listed V Energy Modules Series 200 PV TSM DE15H II TSM DE15M II TSM DD06M 05 II TSM DD06H 0...

Page 22: ...22 Notes...

Page 23: ...23 Notes...

Page 24: ...4665 North Ave Suite I Oceanside CA 92056 USA 1 760 301 5300 info us k2 systems com www k2 systems com Thank you for choosing a K2 mounting system Systems from K2 Systems are quick and easy to install...

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