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KTI63619 

rev. 09/04/14

This is the safety alert symbol. It is used to alert you to 
potential personal injury hazards. Obey all safety messages 
that follow this symbol to avoid possible injury or death.

             

 

IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING

BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING 
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.

It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of 
the device owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost 
or not legible, contact K-Tool International for replacements. If the operator is not fluent in English, the product and safety instructions 
shall be read to and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure 
that the operator comprehends its contents.

THE NATURE OF HAZARDOUS SITUATIONS

The use of automotive service and maintenance devices is subject to certain hazards that cannot be prevented by mechanical means, 
but only by the exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the 
use and operation of the equipment who are careful, competent, trained, and qualified in the safe operation of the equipment and its 
proper use. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading, 
off-centered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not designed.

METHODS TO AVOID HAZARDOUS SITUATIONS

  •  Read, study, understand and follow all instructions before operating this press.
  •  Always wear safety goggles, users and bystanders
  •  Parts being pressed may splinter, shatter, or be ejected from the press at a dangerous rate of speed. Because there are a variety of press  
    applications, it is the responsibility of the press owner to provide adequate guards, eye protection and protective clothing to the press operator.
  •  Visual inspection of the press should be made before use, checking for signs of cracked welds, bent bed pins, loose or missing bolts, leaks, or any  
    other structural damage. Corrections must be made before using the press.
  •  Do not go near leaks. High pressure hydraulic fluid can puncture skin and cause serious injury, gangrene, or death. If injured, seek emergency 
    medical help as immediate surgery is required to remove the fluid.
  •  Prior to use make sure the press is securely anchored to a concrete floor.
  •  Keep hands, arms, feet, and legs out of work area. Accidental slippage can result in personal injury.
  •  Always use an accurate force gauge to measure pressing force.
  •  Do not exceed the rated capacity or tamper with the pressure/force settings. When attachments and adapters are used the rated capacity of the    
    system shall be no greater than the rated capacity of the lowest rated component or combination of components that make up the system. 
  •  Avoid off-center loads. Offset loads can damage ram and may cause load to eject at a dangerous rate of speed. Do not use any spacer or extender  
    between the press ram plunger and the item being pressed. If there is not enough ram stroke, adjust the height of the movable bolster.
  •  Remove all loads from movable bolster before attempting to adjust bolster height. Beware of possible falling bolster.
  •  Press only on loads supported by movable bolster and press plates included. Do not support loads on floor or press frame legs.
  •  When using any accessories such as press plates or arbor plates, be certain they are centered on the movable bolster and in full contact with both  
    sides of the bolster.
  •  Before applying load, be certain all movable bolster supporting pins are fully engaged. Verify lift cables (if equipped) are slack before pressing on    
    the bolster.
  •  Always use a bearing shield when pressing bearings.
  •  Use caution when positioning work to be pressed to ensure the item to be pressed cannot be ejected at a dangerous rate of speed.
  •  Release hydraulic pressure before loosening any fittings.
  •  Maintain proper hydraulic fluid levels.
  •  Do not make any alterations to the press.
  •  This product may contain one or more chemicals known to the State of California to cause cancer and birth defects or other  
    reproductive harm. 

Wash hands thoroughly after handling.

  •  Failure to heed and understand these markings may result in serious or fatal personal injury and/or property damage.

CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS

Failure to read this manual completely and thoroughly, failure to understand its SAFETY WARNINGS, ASSEMBLY INSTRUCTIONS,  
OPERATING INSTRUCTIONS, MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID 
HAZARDOUS SITUATIONS could cause accidents resulting in serious or fatal personal injury and/or property damage.

WARNING: Indicates a hazardous situation 
which, if not avoided, could result in death 
or serious injury.

WARNING

WARNING

WARNING

WARNING

WARNING INFORMATION

Summary of Contents for KTI63619

Page 1: ...ANUAL KTI63619 SPECIFICATIONS Overall Frame Height 59 5 Throat Height 38 Throat Width 21 25 Bed Height Adjustments 4 75 x 9 Ram Stroke 7 28 Distance Between Bed Rails 4 25 Frame Width 25 25 Base Depth 27 75 Complies with ASME ASP 2010 Safety Standard ...

Page 2: ...injury gangrene or death If injured seek emergency medical help as immediate surgery is required to remove the fluid Prior to use make sure the press is securely anchored to a concrete floor Keep hands arms feet and legs out of work area Accidental slippage can result in personal injury Always use an accurate force gauge to measure pressing force Do not exceed the rated capacity or tamper with the...

Page 3: ...und nut 6 until plate 7 is sandwiched between the upper and lower round nuts Tighten set screws in the upper and lower round nuts 9 Insert the nylon ring 2 in the fitting on top of the ram assembly 3 and install the gauge 1 in the fitting Tighten the gauge in the fitting so the face of the gauge is pointing towards the operating side of the press 10 Install the coupler at the end of the oil hose 3...

Page 4: ...After the work has been completed retract the ram all the way remove everything off the top of the work bed 18 and raise the work bed off the top of the pins 19 The pins 19 can be removed and work bed 18 moved to another height Always support the work bed 18 with pins 19 Never leave the press unattended without the pins 19 supporting the work bed 18 PREVENTIVE MAINTENANCE Any press found to be ino...

Page 5: ...ernational Professional Lifting Equipment Authorized Warranty Center Be certain to include your name address and phone number along with proof of purchase information and a brief description of the alleged defect The product will be returned to the customer freight prepaid Many alleged defectives may simply be handled by calling your nearest Service Center for parts See pages 18 20 for a listing o...

Page 6: ...KTI63619 6 rev 09 04 14 20 TON SHOP PRESS EXPLODED DRAWING KTI63619 11 13 12 20 19 18 17 14 16 15 28 25 25 26 22 23 24 27 29 30 31 39 32 10 9 5 3 4 2 1 24 22 21 23 24 36 14 15 16 37 6 7 8 38 22 35 33 34 ...

Page 7: ... 12 Spring Washer 8 13 Nut 8 14 Washer 12 15 Spring Washer 12 16 Nut 12 17 KTP6361917 Arbor Plate 2 18 Work Bed 2 19 KTP6361919 Pin 2 20 Post 2 21 Foot 2 22 Washer 6 23 Spring Washer 4 24 Nut 6 25 Bolt 4 26 Lower Cross Member 1 27 Bolt 4 28 Tube 4 29 Bolt 3 30 Washer 3 31 Pump Assembly Plate 1 32 KTP6361932 Pump 1 33 KTP6361933 Handle 1 34 KTP6361934 Screw 1 35 KTP6361935 Oil Hose 1 36 Bolt 8 37 S...

Page 8: ...n las Normas de Seguridad ASME ASP 2010 ESPECIFICACIONES Altura global del bastidor 59 5 Altura de garganta 38 Anchura de garganta 21 25 Ajustes de la altura de cama 4 75 x 9 Recorrido del pistón 7 28 Distancia entre los rieles de cama 4 25 Anchura del bastidor 25 25 Profundidad de la base 27 75 ...

Page 9: ...oldaduras agrietadas pasadores de cama doblados pernos flojos o faltantes fugas o cualquier otro daño estructural Las correcciones deberán realizarse antes de usar la prensa No se acerque a las fugas La alta presión del líquido hidráulico puede perforar la piel y ocasionar lesiones serias gangrena o aun la muerte Si se lesione busque asistencia médica de emergencia dado que se requerirá la cirugía...

Page 10: ... inferior 8 en las roscas del pistón justo hasta la tuerca encaje todas las roscas Eleve el pistón hasta que la parte superior de la tuerca redonda inferior 8 esté pegada contra el fondo de la placa del pistón 7 y luego atornille la tuerca redonda superior 6 hasta que la placa 7 esté intercalada entre las tuercas redondas inferior y superior Apriete los tornillos de ajuste en las tuercas redondas ...

Page 11: ...a prensa 7 Gire la perilla del lado de la bomba 29 en el sentido de las agujas del reloj hasta que se pare y lentamente active el mango de la bomba hasta que el pistón 3 llegue a la carga Continúe a bombear el mango lentamente para asegurar que el montaje aun esté estable y el pistón 3 se esté empujando de manera recta y vertical Deje de bombear si el montaje o el recorrido vertical del pistón se ...

Page 12: ...cio de partes más cercano Consulte las páginas 18 a 20 por una lista de centros de servicio de garantía autorizados En ningún caso será responsable K Tool International por ningún daño incidental ni consecuencial La responsabilidad de cualquier reclamo por la pérdida o daños ocasionados por la venta re venta o uso de un gato o equipo de servicio relacionado no deberá de ninguna forma exceder el pr...

Page 13: ...IONSa Hauteur totale de l armature 151 1 cm 59 5 po Hauteur de la gorge 96 5 cm 38 po Largeur de la gorge 51 4 21 25 po Ajustements de la hauteur du banc 12 cm x 12 8 cm 4 75 po x 9 po Course du vérin 18 5 cm 7 28 po Distance entre les rails du banc 10 8 cm 4 25 po Largeur de l armature 64 1 cm 25 25 po Profondeur de la base 65 4 cm 27 75 po ...

Page 14: ...eler les signes de soudures fissurées de goupilles pliées de boulons desserrés ou manquants de fuite ou tout autre dommage structurel Les corrections doivent être apportées avant l utilisation de cette dernière Ne vous approchez pas des fuites Un fluide hydraulique à haute pression peut perforer la peau et provoquer des blessures graves la gangrène voire même la mort En cas de blessure demandez un...

Page 15: ... no 30 et les boulons no 29 7 Vissez l écrou cylindrique supérieur no 6 jusqu au bout sur les filets de l ensemble du vérin no 3 Insérez l extrémité du vérin no 3 à travers le trou dans la plaque du vérin no 7 jusqu à ce que l écrou cylindrique supérieur no 6 repose sur le dessus de la plaque du vérin no 7 8 Les filets de l ensemble du vérin no 3 doivent être exposés sous la plaque du vérin no 7 V...

Page 16: ...ent le cas échéant 6 Assurez vous que les lunettes et les vêtements de protection appropriés sont portés à ce moment ci et que personne ne se trouve dans la zone de travail de la presse avant l utilisation 7 Tournez le bouton sur le côté de la pompe no 32 dans le sens horaire jusqu à ce qu il s arrête et activez lentement la poignée de la pompe jusqu à ce que le piston no 3 atteigne la charge Cont...

Page 17: ...e service autorisés au titre de la garantie En aucun cas K Tool International ne sera responsable des dommages indirects ou consécutifs La responsabilité de toute réclamation pour perte ou dommage découlant de la vente revente ou utilisation d un cric ou de l équipement de service relié ne devra en aucun cas dépasser le prix d achat CERTAINES JURIDICTIONS NE PERMETTENT PAS L EXCLUSION OU LA LIMITA...

Page 18: ...023 954 987 6910 GEORGIA INDUSTRIAL CONTROLS 1710 EASTMAN DR TIFTON GA 31793 229 386 2929 BOB S HYDRAULIC REPAIR 8 BROWN FOX DR ROME GA 30165 706 234 4471 TOOL SERVICE CO 178 MARBLE MILL RD MARIETTA GA 30060 404 524 4249 HAWAII C C AIR HYDRAULICS 94 148 LEOWAENA ST BLDG T WAIPAHU HI 96797 808 671 8598 ILLINOIS PRO POINT CO 5328 GRAND AVE DOWNERS GROVE IL 60515 630 852 7233 HYDRAULIC SPECIALTY INC ...

Page 19: ...RE AMERICAN HYDRAULIC CORP 1064 GOFFS FALLS RD MANCHESTER NH 03108 603 623 5444 NEW JERSEY COUGAR ELECTRONICS 622 BROADWAY LONG BRANCH NJ 07740 732 870 3302 METRO HYDRAULIC JACK 1271 MC CARTER HIGHWAY NEWARK NJ 07104 973 350 0111 NEW MEXICO A ONE EQUIPMENT LTD 1108 RHODE ISLAND N E ALBUQUERQUE NM 87108 505 256 0074 NEW YORK ACE HYDRAULIC SERVICE 6720 VIP PARKWAY SYRACUSE NY 13211 315 454 8989 HYDR...

Page 20: ...RTSMOUTH VA 23702 757 487 2513 SARVERS HYDRAULICS 2550 JOHNSON AVE ROANOKE VA 24017 540 344 0799 WASHINGTON SPOKANE PUMP 3626 E TRENT AVE SPOKANE WA 99202 509 535 9771 UNIVERSAL REPAIR 1611 BOYLSTON AVE SEATTLE WA 98122 206 322 2726 WEST VIRGINIA GILLETTE REPAIR SERVICE ROUTE 8 BOX 128 A FAIRMONT WV 26554 304 366 3119 WISCONSIN AFI DIRECT SERVICES 7515 S 10TH ST OAK CREEK WI 53154 414 764 1160 CAN...

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