K+G Wetter WW 130 User Information Download Page 23

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User information

Angled mincer WW 130/160

WWD130

10.06.2022

Speicherdatum 10.06.2022 11:53:00

Seite 23

6.6

Maintenance plan

Daily:

Cleaning

Monthly:

Lubricate lubrication points on the operating side
with a small amount of ball bearing grease.

Half-yearly:

Check entire electrical system including
connection cable.

Annually:

Check all bearings
Replace drive belts when wear is noticable.
Clean, check and if necessary replace the seals.
Check working worm, cutter assembly and locking
ring for proper positioning.
Finally a test run.

Biannually:

Replace drive belts.

Summary of Contents for WW 130

Page 1: ...User information Angled mincer WW 130 Machine number 400 1139 ...

Page 2: ...bliged to allow only those persons to operate the machine who are instructed in the operation of the machine and who are familiar with the basic regulations concerning safety at work and accident prevention have read and understood this user information especially the chapter on safety As stated in Meat processing machines accident prevention reg s VBG 19 59 the operator should produce operating i...

Page 3: ...f inspection and maintenance intervals is also part of proper use Take good care of your meat mincer Observe the cleaning and maintenance information and the instructions for cutter assembly changing Only sharp clean tools work cleanly and safely Always keep handles and controls dry clean and grease free Turning off the main switch Turn off the main switch when the cutting mixer is not required be...

Page 4: ...sioning 9 3 Safety measures 10 3 1 Safety devices and their safety functions 10 3 1 1 Main switch 10 3 1 2 Covering 10 3 1 3 Protective grating 10 3 1 4 Discharge guard 10 3 1 5 Worm ejector 10 3 1 6 Machine safety switch 12 3 2 Risks which cannot be excluded inspite of integrated safety features 12 3 3 Safety tests for each working day 12 4 Working with the angled mincer 13 4 1 Description of the...

Page 5: ...f cleaning and disinfection 19 6 Preventative maintenance and repair work 21 6 1 Resharpening cutter assembly 21 6 2 Lubrication 21 6 3 Jährliche vorbeugende Instandhaltungsarbeiten Fehler Textmarke nicht definiert 6 4 Replacement of parts frequency 22 6 5 Error recognition and countermeasures 22 6 6 Maintenance plan 23 ...

Page 6: ...iter Diameter of perforated plate 130 mm Working worm speed 180 360 U min Feed worm speed 19 38 U min Machine Width 1370 mm Depth 1080 mm Height 1290 mm Weight 810 kg Noise level 70 dBA Contact water protection IP 65 Electrical specifications Operating voltage 410 V Control voltage 24 DC 230 AC V Frequency 50 Hz Nominal output 19 5 kW General nominal current 40 A Fuses recommended 3 x 50 A gL Circ...

Page 7: ...nd disposal provisions emission and environmental protection provisions 2 3 Instructions for handling transport and storage The machine is delivered with installed worm and cutter assembly It must be stored in a dry room Further transport is best done with a fork lift The entire machine must be supported by the fork of the fork lift 2 4 Information about noise The noise level of the meat grinder a...

Page 8: ...cations on the identification plate and in Chapter 1 The cable diameter must be determined according to the fuse in the cable Neutralisation earthing residual current or overcurrent release protection should be installed according to the conditions on site 2 9 Tests before commissioning The following tests are required before commissioning Checking mains voltage and frequency Check the mains volta...

Page 9: ...achine is not however equipped with devices for preventing infections which could emanate from the processed product Possibly additional measures will be necessary 2 10 3 Prohibited use The meat mincer may only be used for the purposes listed in the area of application section Mincing frozen meat is prohibited Switching between the uses listed in chapters 2 10 1 and 2 10 2 is only authorised when ...

Page 10: ...ousing and screwed down doors and covers Before the doors or cover are opened the main switch must be set to 0 The machine may only be operated with a fully enclosed housing 3 1 3 Protective grating The protective grating Fig 1 Pos 1 blocks access to the dangerous regions in the funnel of the mincer The mincer can only be operated with the protective grating closed A safety switch monitors the clo...

Page 11: ...User information Angled mincer WW 130 160 WWD130 10 06 2022 Speicherdatum 10 06 2022 11 53 00 Seite 11 the cutter assembly forward for removal after the cap nut has been removed ...

Page 12: ... out of operation until the malfunction is corrected It is prohibited to operate the meat mincer without a functioning protective grid The run on time after the machine is switched off is ca 2 seconds It is prohibited to reach into the discharge until the knives have come to a stop Operation with improperly installed cutter assembly The knives can be destroyed and the machine damaged The possibili...

Page 13: ...1 53 00 Seite 13 4 Working with the angled mincer 4 1 Description of the angled mincer 1 2 3 4 5 6 7 8 9 10 11 Fig 1 1 Protective grating 7 Main switch 2 Funnel 8 Discharge guard 3 Feed worm 9 Locking ring 4 Control panel 10 Worm housing 5 Lubrication rail 11 Worm ejector 6 Machine base ...

Page 14: ...ife pin Fig 2 No 17 Insert the working worm with the 4 sided carrier piece Fig 2 No 15 slowly while rotating When the worm contacts the collar rotate the worm until the 4 sided carrier piece slides into the carrier Then push the worm in as far as it will go The end face of the worm must be somewhat lower than the end of the cutting space Place the cutter assembly parts of the desired cutter assemb...

Page 15: ...ting cutter assembly Single cutter assembly Double cutter assembly for fresh meat only Fig 2 No Description Pieces No Description Pieces 1 Precutter 1 10 Insertion ring long 1 2 Knife 4 5 or 6 wing 2 11 Sorting knife optional 1 3 Perforated plate 2 mm 1 12 Support cross 1 4 Perforated plate 3 mm 1 13 Locking ring 1 5 Perforated plate 5 mm 1 14 Wedge 1 6 Perforated plate 8 mm 1 15 4 sided carrier p...

Page 16: ...r II Fig 3 Pos 2 as desired The feed worm is always switched on with the working worm The working worm is switched off with the 0 button Fig 3 Pos 3 For reasons of safety the meat mincer can only be switched on when the protective grating and the discharge guard are closed 4 5 3 Sorting device optional The sorting device can only be used for fresh meat It can be used to sort out and separate tendo...

Page 17: ...e The discharge channels of the sorting knife are designed for this diameter Construction of the sorting cutter assembly for 2 and 3 mm grain Precutter Knife Perforated plate 8 or 13 mm Sorting knife Perforated plate 2 or 3 mm It is recommended not to use the sorting device with a grain greater than 3 mm Larger grains are not possible with a standard perforated plate The sorting level is continual...

Page 18: ...terruptions e g refilling meat Switch off all functions by switching the 0 button to red Fig 3 Pos 3 Switch back on after work interruptions with button I or II Fig 3 Pos 1 or 2 Do not allow meat mincer to run without cutting material The cutting assemblies overheat quickly and become dull Caution Observe prescribed temperatures from hygiene regulations It can be useful to operate the meat mincer ...

Page 19: ...th a high pressure cleaner Procedure for cleaning Prepare the meat mincer as described in chapter 5 1 Preclean with brush and water jet or clean all parts thoroughly with brush and luke warm water or cleaning solution Clean all machine parts and surfaces especially the funnel and worm housing thoroughly with a brush and cleaning solution Cover all parts and surfaces with the exception of the contr...

Page 20: ...r supply R 1 2 see picture 5 and rinse whith potable water for about 15 20 seconts Before commissioning rinse off the entire meat mincer with potable water from a hose Rinse out filling openings and worm housing Dry off threads in worm housing with disposable paper towels As cleaning agent a mixture of drinking water and cleaning agent in the concentration recommended by the manufacturer is permis...

Page 21: ...ly A sharp cutter assembly is absolutely necessary to achieve the best results Have resharpening done by qualified personnel only The K G WETTER customer service department and the customer service departments of our contract partners offer this service at a good price 6 2 Lubrication Lubricate lubrication nipples on the operating side of the meat mincer Fig 1 Pos 5 once a month Only taste and odo...

Page 22: ...l the motor has cooled down Check mains connection fuse and replace or switch back on if necessary Thermal protection device is activated Allow motor to cool down The engine does not pull through correctly the motor zooms One of the three fuses for the supply lines failed and must be replaced resp switched on again Poor mincing results The knife assembly is dull and must be reshapened or replaced ...

Page 23: ...on the operating side with a small amount of ball bearing grease Half yearly Check entire electrical system including connection cable Annually Check all bearings Replace drive belts when wear is noticable Clean check and if necessary replace the seals Check working worm cutter assembly and locking ring for proper positioning Finally a test run Biannually Replace drive belts ...

Page 24: ... 2022 11 53 00 Seite 24 K G Wetter GmbH Goldbergstraße 21 D 35216 Biedenkopf Breidenstein Datum Dear Sirs we are operating the K G angled mincer WW 130 machine no 400 1139 and we are intrested in a maintenance contact Please submit us an offer Sincerely yours Company Street Place ...

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