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331551-002  

 

– 13 – 

GRADE

WITHIN 24 in.

BASEMENT INSTALLATION, EQUIPMENT LOCATED 

IN CONFINED SPACES; ALL AIR FROM OUTDOORS.

CONFINED 

SPACE

12 in. MINIMUM 
ABOVE GRADE 
& SNOW LEVELS

WITHIN 12 in. ABOVE 
BURNER LEVEL

COMBINATION 
COMBUSTION/

VENTILATION 

AIR DUCT

Figure 7.   Basement Installation

An opening may be used in lieu of a duct to provide the outside 
air supply. It, too, must be located within 12 inches above, 
and within 24 inches horizontally from, the burner level of 
the appliance having the largest input. However, it must be 
located at least 12 inches above the outside grade level and 
be clear of snow levels. In addition, it must be equipped with 
a means to prevent the direct entry of rain and wind without 
reducing the required free area of the opening.
The size of openings is determined by the method in which the 
air is to be provided. For specific ventilation and combustion 
air requirements, consult the current edition of 

“Standard for 

the Installation of Oil-Burning Equipment (NFPA 31)”

 and 

the local codes of your area.

 Louvers and Grilles

In calculating free area for ventilation and combustion 
air supply openings, consideration must be given to the 
blocking effect of protection louvers, grilles, and screens. 
These devices can reduce airflow, which in turn may require 
larger openings to achieve the required minimum free area. 
Screens must not be smaller than 1/4 inch mesh. If the free 
area through a particular design of louver or grille is known, 
it should be used in calculating the specified free area of the 
opening. If the design and free area are not known, it can 
be assumed that most wood louvers will allow 20 - 25% of 
free area while metal louvers and grilles will allow 60 - 75% 
of free area.
Louvers and grilles must be interconnected with the equipment 
so that they are opened automatically during equipment 
operation. Also, keep louvers and grilles clean and free of 
debris or other obstructions. Do not use manually adjustable 
louvers.
Consult the local codes of your area for specific ventilation 
and combustion air requirements.

  Vent and Exhaust Connections

The vent and exhaust connections must comply with the 
requirements of the current edition of 

 “Standard for the 

Installation of Oil-Burning Equipment (NFPA 31)”.

 Vent Pipe System

This water heater uses a non-direct, single-pipe vent system 
to remove exhaust gases created by the burning of fossil 
fuels. Air for combustion is taken from the immediate water 
heater location or is ducted in from the outside (see "Air 
Requirements" and "Vent and Exhaust Connections")
This water heater must be properly vented for the removal of 
exhaust gases to the outside atmosphere. Correct installation 
of the vent pipe system is mandatory for the proper and 
efficient operation of this water heater and is an important 
factor in the life of the unit.
The vent pipe must be installed according to the current edition 
of 

 “Standard for the Installation of Oil-Burning Equipment 

(NFPA 31)”

 and all local/state codes.

The vent pipe installation must not be obstructed so as 
to prevent the removal of exhaust gases to the outside 
atmosphere.

Important:

• 

The use of vent dampers is not recommended by the 
manufacturer of this water heater. Although some vent 
dampers are certified by CSA International, this certification 
applies to the vent damper device only and does not mean 
they are certified for use on this water heater.

• 

Certified (listed) carbon monoxide (CO) detectors are 
recommended in all applications and should be installed 
using the manufacturer’s instructions and local codes, 
rules, or regulations.

• 

The venting system must be installed by a qualified 
technician.

 General Chimney Requirements

All oil-heaters shall be connected to a chimney having 
sufficient draft at all times to ensure for safe and proper 
operation, except those heaters that are specifically certified 
for other means of venting (JW6 F307V - Direct vent models). 
For a burner designed for natural draft connect the vent to a 
vertical chimney. Insufficient draft can cause flue gas leakage 
and carbon monoxide emissions, which can lead to severe 
bodily injury or death. Use vent material approved by local 
codes for oil-fired burners. In the absence of such codes, refer 
to the current edition of 

 

• 

“Standard for the Installation of Oil-Burning Equipment 
(NFPA 31)”.

• 

“Standard for Chimneys, Fireplaces, Vents, and Solid 
Fuel-Burning Appliances (NFPA 211)”.

Inspect existing chimney before installing the water heater. 
Failure to do any of the following can result in serious property 
damage, severe bodily injury or death:

• 

Clean the chimney, including removal of blockage.

• 

Repair or replace damaged pipe or liner.

• 

Repair mortar and joints.

To prevent downdrafts, extend the chimney at least  3 ft.  above 
the highest point where it passes through the roof and  24 in.  
higher than any portion of the building within  10 ft. .

Summary of Contents for JW F657

Page 1: ...ath or serious injury Instruction manual must remain with water heater WARNING Improper installation adjustment altera tion service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified Oil Burner Technician or your oil supplier Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this o...

Page 2: ...hermal Expansion Temperature And Pressure T P Relief Valve The Temperature And Pressure Relief Valve The Discharge Line Driptube Temperature Pressure Relief Valve And Pipe Insulation Vacuum Relief Valves Installation Of The Aquastat Temperature Control Electrical Supply 18 Filling The Water Heater Installation Checklist 19 IV Operation 19 Startup 19 Water Temperature Regulation 20 Water Heater Ope...

Page 3: ...ur warranty Regularly service your water heater as directed in the Maintenance section of this manual Retain your original receipt as proof of purchase Do not discard this manual You or future users of this water heater will need it for reference Your safety and the safety of others is extremely important in the installation use and servicing of this water heater Many safety related messages and i...

Page 4: ...ACHUSETTS INSTALLATION REQUIREMENTS 1 CONNECT ELECTRONICALLY CONTROLLED TIMER TO AN ALL BRONZE PUMP PUMP MUST ACTIVATE EVERY 6 HOURS FOR 60 SECONDS TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOOP SHUT OFF VALVE 2 ALL WATER PIPING MUST BE INSTALLED AND INSULATED IN ACCORDANCE WITH MASSACHUSETTS CODE 248 CMR 780 CMR 3 PIPING LOOP BETWEEN WATER HEATER AND AIR HANDLER MUST BE INSTALLED IN COMPLIANCE WI...

Page 5: ...r heater or air intake Due to the nature of air movement flammable vapors can be carried some distance from the point of storage A water heater igniter or burner flame can ignite these vapors causing a flashback fire or explosion which may result in severe property damage serious personal injury or death If flammable liquids or vapors have spilled or leaked in the area of the water heater leave th...

Page 6: ... inspected and approved by a qualified service technician THESE CONDITIONS CAN RESULT IN UNSEEN INTERNAL DAMAGE and are not subject to warranty coverage Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning on hot water Explosion Hazard WARNING Caution Hydrogen gas can be produced in a hot water system served by this heater that has not been used for a lon...

Page 7: ... any of its components DO NOTASSEMBLE OR INSTALLIT OR MAKE ANY ATTEMPT TO FIX THE DAMAGED PART S Contact the place of purchase for further instructions After installation dispose of packaging material in the proper manner Location Requirements The water heater must be installed indoors in an area not subject to freezing temperatures and in a vertical position on a level surface Water heaters locat...

Page 8: ...nd Accessibility The minimum clearances between the heater and combustible materials are listed in Figure 1 Note These requirements are also listed on the data plate located on the front of the water heater A minimum of 24 in of front clearance and 4 in on each side should be provided for inspection and service For continued protection against risk of fire Do not install water heater on combustibl...

Page 9: ...lable in 3 lengths 5 63320 10 63321 or 20 63322 Refer to additional Installation Instructions for Through the wall Venting Components that is supplied with the JW6 F307V Model Diam Flue location Flue size Clearance Center Rear Front Rear Sides Top Flue in in in in in in in JW6 F307 20 X 6 24 2 2 18 9 JW6 F507 22 X JW F657 26 X 16 6 JW6 F307V 20 X 18 JW6 317RF 24 X 6 6 14 18 JW6 517RF 28 X 7 JW717 ...

Page 10: ... 8 52 3 16 F in 44 3 16 51 1 2 59 1 2 44 3 16 G in 51 3 4 59 3 4 69 3 4 51 3 4 H in 6 6 6 6 Figure 2 Installation Dimensions Center Flue Models A B C D E F G H Model JW717 JW6 317RF JW6 517RF Diam in 32 24 28 A in 9 9 8 3 4 B in 19 1 2 20 20 C in 53 1 2 49 3 4 51 1 8 D in 61 5 8 58 3 4 59 E in 58 1 2 60 3 4 63 1 4 F in 32 1 2 23 1 3 23 G in 58 1 2 48 7 8 54 H in 7 6 7 Figure 3 Installation Dimensi...

Page 11: ...utside of the enclosure Lack of adequate fresh air supply may cause a poor flame Important Air for combustion and ventilation must not come from a corrosive atmosphere Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage The following types of installation not limited to the following will require outdoor air for combustion due to chemical exposure and may red...

Page 12: ...e the necessary amount of fresh air to the water heater and other combustion equipment in the area If you are unsure that the structure meets this requirement contact your local fuel supplier or other qualified agency for a safety inspection When indoor air is used small enclosures and confined areas must have two permanent openings so that sufficient fresh air can be drawn from outside of the enc...

Page 13: ...tem to remove exhaust gases created by the burning of fossil fuels Air for combustion is taken from the immediate water heater location or is ducted in from the outside see Air Requirements and Vent and Exhaust Connections This water heater must be properly vented for the removal of exhaust gases to the outside atmosphere Correct installation of the vent pipe system is mandatory for the proper and...

Page 14: ...be equipped with an approved draft regulator of adequate size Ensure the draft regulator diameter is at least as large as the flue pipe diameter Follow manufacturers recommended instructions for installation It must be installed in the flue pipe before it enters the chimney and after the Blocked Vent Safety Switch Set the draft regulator at 0 03 in w c 7 46Pa as measured in the flue between the he...

Page 15: ...ed according to the applicable installation drawing Figure 9 and Figure 10 A pressure reducing valve and or an expansion tank may be required for installations where the water pressure is high The pressure reducing valve should be located on the supply to the entire house in order to maintain equal hot and cold water pressure Important Do not apply heat to the water fittings on the heater as they ...

Page 16: ...be connected to any existing heating system or component s previously used with a non potable water heating appliance All models are suitable for combination potable water and space heating applications COLD WATER SHUT OFF AQUASTAT TEMPERATURE CONTROL LOCATION T P VALVE COLD INLET AND DRAIN VALVE COMBINATION HOT WATER OUTLET 6 CENTER OF BLAST TUBE NON COMBUSTIBLE FLOOR Figure 10 Plumbing Connectio...

Page 17: ... not plug or remove the temperature and pressure relief valve Temperature And Pressure T P Relief Valve Temperature pressure relief valve must comply with ANSI Z21 22 CSA4 4 and ASME code Properly sized temperature pressure relief valve must be installed in opening provided Do not plug block or cap the discharge line Failure to follow this warning can result in excessive tank pressure serious inju...

Page 18: ...ation and tape must not block the discharge opening or hinder access to the manual relief lever Figure 12 Ensure a discharge pipe is installed into the T P valve discharge opening per the instructions in this manual Vacuum Relief Valves A vacuum relief valve installed in the cold water supply line above the top of the water heater shall protect the water heater against siphoning loss of water due ...

Page 19: ...construction as per specifications Is the water piping correctly connected Are you certain that there are no leaks Is the water heater filled with water Is the cold water supply valve open Is the flue pipe installed properly and are the vertical and horizontal runs properly supported Is the draft regulator intake opening unobstructed Is the T P valve installed Are the drain pipe if installed and T...

Page 20: ...n Water temperature over 125 F can cause severe burns instantly resulting in severe injury or death Children the elderly and the disabled and are at highest risk of scald injury Feel water before bathing or showering Temperature limiting devices such as mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures BURN HOT HOT DANGER Once installed the operatio...

Page 21: ... be ordered if water odor or discoloration occurs This rod may reduce if not eliminate water odor problems The water supply system may require special filtration equipment from water conditioning company to successfully eliminate all water odor problems Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium ions The use of a water...

Page 22: ...il supply to the water heater 3 Close the cold water inlet valve 4 Open a nearby hot water faucet 5 Connect a hose to the drain valve and terminate it to an adequate drain Caution The water being drained can be extremely hot The drain hose should be rated for at least 200 F If the drain hose does not have this rating open the cold water supply valve until the water flow is no longer hot Close the ...

Page 23: ...teel core exposed the anode s should be replaced EXPOSED SUPPORT WIRE EXPOSED SUPPORT WIRE PITTED ANODE ROD Figure 16 Anode Rod 9 Apply Teflon tape or sealing compounds approved for use with potable water to the threads of the anode s and install into the tank top 10 Open the cold water supply valve and open a nearby hot water faucet to purge air from the water tank as directed in Filling The Wate...

Page 24: ...s no water in it Re Starting The Heater After Shut Down Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning on hot water Explosion Hazard WARNING Caution Hydrogen gas can be produced in a hot water system served by this heater that has not been used for a long period of time generally two 2 weeks or more Hydrogen gas is extremely flammable and can ignite...

Page 25: ...F280 National Provincial Building Codes CSA C22 1 ANSI NFPA 70 CSA B51 and or codes having jurisdiction 5 The air handler fan coil and or the circulating pump in a baseboard hydronic loop will require a dedicated 120V circuit This must be provided and identified for this purpose 6 All piping between the water heater and the air handler or hydronic baseboard loop must be adequately insulated to red...

Page 26: ...ULATOR HYDRONIC BASEBOARDS SERIES CONNECTED SHOWN HOT WATER TO HOUSE FIXTURE C H M Figure 20 Combo Heating Baseboard WATER HEATER 8 in TO 12 in HOT OUTLET EXPANSION TANK OPTIONAL MIXING VALVE COLD INLET CHECK VALVE IF USED REQUIRES EXPANSION TANK COLD SUPPLY HOSE BIB OPTIONAL FLOW CONTROL SUPPLY RETURN CHECK VALVE EXTERNAL CIRCULATOR HYDRONIC IN FLOOR LOOP HOT WATER TO HOUSE FIXTURE C H M Figure 2...

Page 27: ...FG 0 75 CARLIN EZ 1 0 75 RIELLO 0 65 JW F657 BECKETT AFG 1 0 1 25 CARLIN EZ 1 1 0 1 25 RIELLO 0 85 1 0 Contact your RIELLO dealer for burner specifications Table 5 Listing Of Oil Burners INSTALLATION RECORD Record key data here for future reference and prompt service Installed By Purchased From Installation Date Location of Electrical Switch or Circuit Protector Model Number Serial Number SERVICE ...

Page 28: ...500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 433 2545 Fax 800 644 9306 www johnwoodwaterheaters com ...

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