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MX-J100

Safety precautions

1. This  design  of  this  product  contains  special  hardware  and  many  circuits  and  components specially  

for  safety  purposes.    For  continued  protection,  no  changes  should  be  made  to  the  original  design  
unless  authorized  in  writing  by  the  manufacturer.    Replacement  parts  must  be  identical  to  those  
used  in  the  original  circuits.    Services  should  be  performed  by  qualified  personnel  only.

2. Alterations  of  the  design  or  circuitry  of  the  product  should  not  be  made.    Any  design  alterations  of  

the  product  should  not  be  made.    Any  design  alterations  or  additions  will    void  the manufacturer`s  
warranty  and  will  further  relieve  the  manufacture  of  responsibility  for  personal  injury  or  property  
damage  resulting  therefrom.

3. Many  electrical  and  mechanical parts  in  the  products  have  special  safety-related  characteristics.    

These  characteristics  are  often  not  evident  from  visual  inspection  nor  can  the  protection  afforded  
by  them  necessarily  be  obtained  by  using  replacement  components  rated  for  higher  voltage,  
wattage,  etc.    Replacement  parts  which  have  these  special  safety  characteristics  are  identified  in  
the  Parts  List  of  Service  Manual.    Electrical  components  having  such  features  are  identified  by  
shading  on  the  schematics  and  by  (    )  on  the  Parts  List  in  the  Service  Manual.    The  use  of  a  
substitute  replacement  which  does  not  have  the  same  safety  characteristics  as  the  recommended  
replacement  parts  shown  in  the  Parts  List  of  Service  Manual  may  create  shock,  fire,  or  other  
hazards.

4. The  leads  in  the  products  are  routed  and  dressed  with  ties,  clamps,  tubings,  barriers  and  the  

like  to  be  separated  from  live  parts,  high  temperature  parts,  moving  parts  and/or  sharp  edges  
for  the  prevention  of  electric  shock  and  fire  hazard.    When  service  is  required,  the  original  lead  
routing  and  dress  should  be  observed,  and  it  should  be  confirmed  that  they  have  been  returned  
to  normal,  after  re-assembling.

5. Leakage  current  check  (Electrical  shock  hazard  testing)

After  re-assembling  the  product,  always  perform  an  isolation  check  on  the  exposed  metal  parts  
of  the  product  (antenna  terminals,  knobs,  metal  cabinet,  screw  heads,  headphone  jack,  control  
shafts,  etc.)  to  be  sure  the  product  is  safe  to  operate  without  danger  of  electrical  shock.
Do  not  use  a  line  isolation  transformer  during  this  check.

Plug  the  AC  line  cord  directly  into  the  AC  outlet.    Using  a  "Leakage  Current  Tester",  measure  
the  leakage   current  from  each  exposed  metal  parts  of  the  cabinet , particularly  any  exposed  
metal  part  having  a return  path  to  the  chassis,  to  a  known  good  earth  ground.  Any  leakage  
current  must  not  exceed  0.5mA  AC  (r.m.s.)

Alternate  check  method
Plug   the  AC  line  cord  directly  into  the  AC  outlet.    Use  an  AC  voltmeter  having 1,000  ohms  
per  volt or  more  sensitivity  in  the  following manner. Connect  a  1,500    10W  resistor  paralleled by 
a 0.15  F AC-type  capacitor  between an  exposed  
metal  part  and  a  known  good  earth  ground.
Measure the  AC  voltage across the resistor  with the 
AC voltmeter. 
Move the  resistor connection to each exposed metal  
part,  particularly  any  exposed  metal part having  a  
return  path  to the  chassis, and measure the  AC  
voltage  across  the  resistor. Now, reverse the plug in 
the AC outlet and repeat each measurement. Voltage 
measured any must  not exceed 0.75 V  AC  (r.m.s.). 
This  corresponds  to  0.5 mA  AC  (r.m.s.). 

Warning

1. This equipment has been  designed  and  manufactured  to  meet  international  safety  standards.
2. It  is  the  legal  responsibility  of  the  repairer  to  ensure  that  these  safety  standards  are  maintained.
3. Repairs  must  be  made  in  accordance  with  the  relevant  safety  standards.
4. It  is  essential  that  safety  critical  components  are  replaced  by  approved  parts.
5. If  mains  voltage  selector  is  provided,  check  setting  for  local  voltage.

Good earth ground

Place this 
probe on 
each exposed
metal part.

AC VOLTMETER
(Having 1000 
ohms/volts,
or more sensitivity)

1500     10W

0.15   F  AC TYPE

!

CAUTION

Burrs formed during molding may be left over on some parts of the chassis. Therefore, 
pay attention to such burrs in the case of preforming repair of this system.

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Summary of Contents for CA-MXJ100

Page 1: ...T DIGITAL AUDIO SP MXJ100 SP MXJ100 CA MXJ100 OPEN CLOSE POWER STANDBY DISC CHANGE COMPACT DIGITAL AUDIO PLAY REC PLAY CD SYNCHRO RECORDING EJECT EJECT PROGRAM SET COUNTER RESET ACTIVE BASS EX SOUND MODE CLOCK TIMER REPEAT AUX FM AM TUNING TUNING CD TAPE TAPE A B CD REC START A B DUBBING REC PAUSE FULL LOGIC CONTROL DEMO VOLUME CD1 CD2 CD3 PLAY EXCHANGER PHONES COMPU PLAY CONTROL PRESET CD PROGRAM...

Page 2: ...nt check Electrical shock hazard testing After re assembling the product always perform an isolation check on the exposed metal parts of the product antenna terminals knobs metal cabinet screw heads headphone jack control shafts etc to be sure the product is safe to operate without danger of electrical shock Do not use a line isolation transformer during this check Plug the AC line cord directly i...

Page 3: ...es invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated It is dangerous to defeat the safety switches 5 CAUTION If safety switches malfunction the laser is able to function 6 CAUTION Use of controls adjustments or performance of procedures other than those specified herein m...

Page 4: ...The tester s internal power source can easily destroy the laser diode 4 Handling the traverse unit optical pickup 1 Do not subject the traverse unit optical pickup to strong shocks as it is a sensitive complex unit 2 Cut off the shorted part of the flexible cable using nippers etc after replacing the optical pickup For specific details refer to the replacement procedure in the text Remove the anti...

Page 5: ...body and the six screws D on both sides Slide the right and left covers backward and unhook the two hooks a in the lower part of the side covers as shown in Fig 2 2 1 2 3 4 Main body Removing the top cover and the side covers See Fig 1 to 3 Disassembly method Fig 1 Fig 2 Fig 2 2 Fig 3 Top cover A A A C C Side cover L Side cover R Side cover R B D D D Top cover Hooks a Top cover Hooks a B D D D Sid...

Page 6: ...CD tray fitting before removing the CD changer unit ATTENTION Turn the black loading pulley gear marked c from the back of the CD changer unit as shown in Fig 7 and draw the CD tray toward the front Move the CD tray fitting upward and release the joint b Push and insert the CD tray manually 1 2 3 Removing the CD Tray fitting See Fig 5 to 7 How to eject the CD tray without turning on power Fig 4 Fi...

Page 7: ...e harness from connector FW2 on the inner side of the mother main board in the body Remove the two screws E attaching the CD changer unit on the back of the body Draw the CD changer unit upward from behind while pulling the rear panel outward 1 2 3 4 Removing the CD changer unit See Fig 8 to 10 Fig 8 Fig 9 Fig 10 SCW1 CD servo board CD changer unit Mother main board FW2 Rear panel E Rear panel Fro...

Page 8: ...y on both sides of the body Remove the screw V attaching the earth terminal extending from the front compartment Remove the screw G attaching the front panel assembly on the bottom of the body Release the two joints d on both sides and two joints e on the bottom of the body using a screwdriver At the same time disconnect the front compartment from connector CCW1 and CCW2 of the mother main board 1...

Page 9: ...harness from connector HCW1 of the mother main board on the right side of the body Release the harness from the clamp in the body Disconnect the harness from head wire connector DW1 and DW2 extending to the mother main board in the body Disconnect the harness from connector RCW1 of the power transformer Remove the screw K attaching the earth terminal to the base chassis Disconnect connector CCW1 a...

Page 10: ... Release the two tabs g outward and remove the tuner board from the holder 1 2 Removing the tuner Board See Fig 18 to 20 Prior to performing the following procedure remove the top cover and the side covers Disconnect the power cord from connector RCW2 of the power transformer Disconnect the harness from connector RCW1 of the power transformer Remove the four screws P attaching the power transforme...

Page 11: ...e side covers the CD tray fitting and the front panel assembly Removing the power CD switch board See Fig 22 Disconnect the card wire from the mechanism board of the cassette mechanism assembly Remove the seven screws U attaching the cassette mechanism assembly 1 2 Removing the cassette mechanism assembly See Fig 25 Front panel assembly Remove the system board temporarily and remove the screw T at...

Page 12: ...e gear cam with the gear tray as shown fig 29 then mount the CD tray When assembling the CD tray take extreme care not engage with gear synchro 1 2 Prior to performing the following procedure remove the CD changer unit Removing the CD tray See Fig 26 to 28 Reinstall the CD tray See Fig 29 to 30 CD changer unit Fig 27 Fig 26 Fig 28 Fig 29 Fig 30 Loading pulley gear marked c CD tray CD tray CD tray ...

Page 13: ... k Remove the sensor board Remove the screw W attaching the tray turn table Detach the tray turn table from the tray Pull outward the tab marked m attaching the tray turn table motor assembly on the upper side of the tray and detach the tray turn table motor assembly from the tray 1 2 3 4 Removing the sensor board the tray motor See Fig 31 to 33 Fig 32 Fig 31 Fig 33 Tab j Tab j Hooks k Sensor boar...

Page 14: ...o attaching the CD servo board motor to raise the CD servo board slightly then release the o side If the tabs n and o are hard to release it is recommendable to unsolder the two soldered parts on the motor terminal of the CD servo board Disconnect the terminal CW3 connected to the switch board and remove the CD servo board Release the three tabs p attaching the switch board outward and detach the ...

Page 15: ...nism holder assembly from behind in the direction of the arrow Turn the CD mechanism holder assembly half around the lift up slide shaft r of the CD mechanism holder assembly until the turn table is reversed and pull out the CD mechanism holder assembly 1 2 3 Removing the CD mechanism holder assembly mechanism included See Fig 36 to 39 Fig 36 Fig 37 Fig 38 Fig 39 Motorconnecter CD mechanism assemb...

Page 16: ... Fig 4 3 Pull out the shaft by opening the pickup shaft stopper outward to unlock Fig 1 Fig 2 4 Removing the pickup unit Fig 1 Removing the feed motor Remove the two motor fixing screws at B and removing the feed motor Fig 1 Fig 3 Removing the spindle motor The spindle motor cannot be removed as a single unit When removing the spindle motor change the chasis and turntable together as aunit Fig 5 A...

Page 17: ...ase head Remove the screw C fixing the erase head Fig 1 Removing the pinch roller 1 Pull out the pinch roller by opening the pinch roller stopper outward to unlock Fig 3 2 When reassembling the pinch roller refer to fig 4 to hook up the spring Fig 1 Fig 2 Fig 3 Fig 4 R P Head R P Head E Head Spring Stoppsr Pinch roller assembly A A B B C Pinch roller Pinch roller stopper Pinch roller Pinch roller ...

Page 18: ...e s splash when the drive belt comes off Fig 5 Fig 6 2 Unsolder the motor terminal Fig 5 Removing the mechanism board 1 Unsolder the four parts a on the solenoid coil terminal Fig 5 2 Remove the two screws E fixing the board Fig 5 3 Unhook the three parts b from the board Fig 5 4 Remove the mechanism board Fig 5 Removing the flywheel Remove the cut washers at c and d from the capstan shaft then re...

Page 19: ... Fig 1 4 OSC Voltage Ajustment method Tuner Adjustment Location of Tuner PCB AM MW OSC Adjustment Output 1 7 0 0 5V Received FREQ Adjustment point 520 1720 KHz Non Adjustment AM MW RF Adjustment ITEAM 590 KHz MW ANT Maximum Output Fig1 4 ...

Page 20: ... to 28dB Figure1 1 IF CENTER and THD Adjustment SSG FREQ Adjustment point TSR1 98 MHz BEACON SENSITIVITY SEMI VR 20K FM S S G GND 28 dB FM S S G Output GND Speaker Terminal FM Antenna Terminal Distortion Meter Input SET Input output Oscilloscope FM IN FM Antenna SET 20 k OUTPUT AM SSG 450KHZ INPUT AM ANT IN Speaker Terminal 60cm TL2 VTVM Oscilloscope AM MW I F Adjustment Maximum output Figure 1 3 ...

Page 21: ... to left and right FRONT PCB 3KHz Remark Standard To Adjust Pre Setup Item Step Pre Setup Condition 1 Deck A VT 712 2 Press PLAY SW button 3 Deck B Same as above Cassette Deck output SPK OUT Frequency Counter Figure 1 5 Figure 1 6 SPK OUT Recording Play head FWD PLAY REVERSE PLAY AZIMUTH control screw Figure 1 7 In Out Cassette Deck Oscilloscope 1 range Figure 1 8 Audio OSC SET MAIN PCB Oscillosco...

Page 22: ...p Item Step Pre Setup Condition After putting VT705 into Deck A Press FWD PLAY button AZIMUTH 1 2 TP1 OUT VTVM is connected to the scope Turn the control screw to as shown in Figure 1 6 Max output and same phase both channels After adjustment secure it with REGION LOCK 7V 0 5V Turn DVR1 DVR2 to the right and left Remark Standard To Adjust Pre Setup Item Step Pre Setup Condition Fig 1 8 After putti...

Page 23: ...x 3 7sec Pin 54 of KB9223 TE IC922 Approx 0 4V 2 50V Tracking error waveform at TOC reading Power ON Play Key Confirm that the voltage at the pin70 of KB9223 IC922 is 3 5V Confirm that the signal from pin46 of KB9223 IC922 is 3 5V as a accelerated pulse during approx 1 96s Confirm the waveform of the Tracking error signal at the pin 54 of KB9223 IC922 TOC reading Play a disc Confirm the eye patter...

Page 24: ...e of the laser diode has expired the following symptoms will appear 1 The level of RF output EFM output ampli tude of eye pattern will below Is the level of RFOUT under 1 1V 0 2Vp p Replace it NO YES O K 3 Semi fixed resistor on the APC PC board The semi fixed resistor on the APC printed circuit board which is attached to the pickup is used to adjust the laser power Since this adjustment should be...

Page 25: ...MX J100 1 25 LC75341 FIC1 Function Description of major ICs ...

Page 26: ...DD 21 Vss C 2 B 1 F P0WER ON RESET 7 8 9 10 BO1 BO2 BO3 BO4 11 IO1 13 IO2 18 PD 19 AIN 20 ADUT 12 IFIN REFERENCE DIVIDER PHASE DETECTOR CHARGE PUMP UNLOCK DETECTOR UNIVERSAL COUNTER DATA SHIFT REGISTER LATCH 12bita PROGRAMMABLE DIVIDER SWALLOW COUNTER 1 16 1 17 4D1ts 1 2 STK402 040 AIC1 ...

Page 27: ...MX J100 1 27 LA1837 TIC1 FM IF DET AM RF IF DET ...

Page 28: ...CKI ADATAI LRCHI EMPH VREFL1 VREFH1 XTALSEL TESTO CDROM TEST1 DATX RCHOUT LCHOUT S0S1 SBCK SDAT SUBCODE SYNC DETECTOR SUBCODE OUTPUT SUBCODE Q REGISTER EFM PHASE DETECTOR FRAME SYNC DETECTOR PROTECTOR INSERTER EFM DEMODULATOR SQDT SQCK DIGITAL PLL DIGITAL CLV SERVO 23BIT SHIFT REGISTER X TAL TIMING GENERATOR CPU INTERFACE TRACK COUNTER MODE SELECTOR DIGITAL OUTPUT ADDRESS GENERATOR 16K SRAM ECC IN...

Page 29: ...TEI RRC CH20 CH21 GC21 GC20 DCC1 RFO PD1 PD2 F E EI PD LD VR ARF IRF ASY EFM RFI DCB Focus Error Amp FE BIAS Adjustment Tracking Error Amp E F Balance Gain Control APC Amp Center Voltage Amp RF Level AGC Equalizer EFM Comparator Defect Dectection Circuit Micom Data Interface Logic MICOM TO SERVO CONTROL AUTO SEQUENCER ADJUSTMENT FREE CONTROL FS1 to FS4 TM to TM6 BAL1 to BAL5 PS1 to PS4 GA1 to GAS ...

Page 30: ...3 22 21 8 20 19 18 15 24 16 17 9 1 2 3 4 5 7 6 10 11 12 13 14 PB NF 2 PR IN 2 R P SW MUTE SW MUTE IN2 ALC RECOUT 2 100K PRE RECORD LREF PLAYBACK LREF PRE NF 100K INPUT PB BIAS REC BIAS INPUT N F MODE CONTROL BIAS CIRCUIT PU NF 1 PB IN 1 A B SW PB GND MUTE IN 1 REC OUT 1 PB OUT 1 REC GND Vcc Vcc PBOUT 2 100K PRE INPUT N F ALC DET PRE N F INPUT REC NF 2 REC IN 2 REC IN 1 REC IN 1 100K ALC TIME CONST...

Page 31: ...MX J100 ...

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