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REV

.

 

04 

02-12-2019 
 

INSTALLATION

,

 USE AND MAINTENANCE MANUAL 

 PNR/E 73-83-104-124 

 PNR 142

 

 
 

 

9 / 44 

Jurop

  SpA 

Via Crosera n° 50  
33082 Azzano Decimo, PN (Italia)

 

T

EL

.

 

+39

 

0434

 

636811

 

F

AX

.

 

+39

 

0434

 

636812

http://www.jurop.it

e-mail: [email protected]

Recommended oils and greases: 

GEARBOX

 

 

Viscosity 

Type 

ENI 

ESSO 

SHELL 

TOTAL 

MOBIL 

BP 

TEXACO 

HAVOLINE 

ISO VG 220 

Mineral Oil 

Blasia 220 

Spartan EP 220 

Omala oil 220 

Carter EP 220 

Mobilgear 630 

Energol GR XP 220 

Meropa 220 

 

 

 

 

Attention: carefully apply these prescriptions.

 

 

3.1. 

General recommendations 

 

• When transporting the compressor use proper slinging. Store the 

compressor in stable places. 

•  Installation  and  maintenance  must  be  carried  out  with  the  unit 

totally  disengaged  from  its  drive  system  and  must  be  performed  by 
qualified personnel. 

• Use adequate clothing (avoid ties, loose sleeves, necklaces and so 

on)  and  suitable  protection  equipment  (gloves,  protection  glasses, 
boots...). 

•  Before  each  maintenance  operation,  stop  the  pump  and  restore 

the atmospheric pressure. 

•  Make  sure  that  all  the  parts  of  the  unit  are  idle  and  cool,  before 

performing any maintenance operation. 

•  To  prevent  errors  and  hazardous  situations,  establish  what  each 

operator is responsible for in the different maintenance operations. 

•  Do  not  start  the  machine  if  the  protection  devices  provided  for 

transmissions are removed. Replace damaged part. 

•  Final  manufacturer  must  make  the  transmission  inaccessible  by 

means of a fixed guard or interlocked movable guard. 

•  Operators  working  nearby  must  avoid  prolonged  exposure  to  the 

noise  emitted  by  the  aspirator,  if  not  equipped  with  the  proper  ear-
protection devices (IPDs recommended: ear protectors). 

•  When  the  pump  is  running,  some  parts  may  reach  very  high 

temperatures  (above  70°C).  Use  all  necessary  precautions  to  avoid 
contact. 

• Avoid accidental suction of solids: solids may be projected at high 

speed through the exhaust manifold and cause injures. A filter must be 
mounted on the suction line (Mesh 55). 

• Pressure relief valve: point the air flux away from the operators. 
• Do not use the aspirator over its designed limits: the machine may 

be damage and the operator may be injured. 

 

 

Do  not  exceed  the  speed  and  the  power  supply 
parameters indicated in the technical tables (see 
par. 2.2 - 2.3). 

 

•  Based  on  the  final  use  of  the  decompressor,  the  insertion  in  the 

housing  machine  and  the  typology  of  the  same,  the  designer  of  the 
housing  machine  must  apply  safety  signals  (pictograms)  to  warn  the 
operator on the risk still present. These pictograms essentially refer to 
three categories: 

- Signals prescribing the use of Individual Protection Devices (IPDs) 

such as, in this case, the use of gloves and ear protectors. 

- Signals indicating to pay particular attention to the dangers related 

to  the  machine’s  components,  such  as:  risk  of  dragging  in  the 
transmission equipment and contact with hot surfaces. 

-  Signals  indicating  specific  parts  of  the  machine  for  an  easier 

identification, such as: greasing points, oil tanks, etc. 
 

3.2. 

Intended use 

 

•  Vacuum  pumps  of  the  PNR/PNE  series  are  commonly  used  on 

stationary  or  mobile  equipment  for  suction  and  transfer  by  means  of 
vacuum or socalled pneumatic-transportation of liquid and solid wastes. 
Any other usage shall beconsidered improper. 

•  They  are  air-cooled  and  consequentely  foreseen  for  a  non-

continuous duty. The mod. PNE and the mod. PNR, the latter supplied 
with air injection system (fig. 1) and meant for heavy duty works, do not 
accept  operating  temperatures  over  150  °C  (300  °F),  checked  at  not 
more than 150 mm from the discharge connections. 

•  Do  not  sack  toxic  substances  and  inflammable  or  explosive 

gasses,  since  the  internal  components  of  the  pump  may  reach  high 
temperatures. 

 

 

Avoid  suction  of  toxic  (poisonous)  explosive  or 
flammable  gasses  because  internal  components 
may reach high temperatures. 

 

•  Avoid  suction  of  liquids  or  solids,  they  can  seriously  damage  the 

pump. 

 

 

Attention:  liquids  or  solids  infiltrations  can 
seriously damage the pump. 

 

•  Do  not run  the  pump  over  its  designed  operating  limits  (see  par. 

2.3): it may break and transmission can be damaged. 

 

3.3. 

Conveyed fluids 

 

• PNR/PNE are suitable for conveying filtered air. Before conveying 

other kind of gases, verify compatibility with pump’s characteristics. 

•  The  machine  was  not  designed  and  built  to  operate  in 

environments  with  potentially  explosive  atmosphere  (outdoor  or 
indoor). 

• Please contact JUROP’s Technical dept. if necessary. 
 

 
 
 

3. Safety and accident prevention 

Summary of Contents for PNE 104

Page 1: ...A AL LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L EN PNR PNE 73 83 104 124 PNR 142SL Rev 04 02 12 2019 O OR RI IG GI IN NA AL L I IN NS ST TR RU UC CT T...

Page 2: ...9 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it 2019 Jurop Azzano Decimo PN Reproduction electronic storage and dissemination even partial are prohibited Jurop reserves the rig...

Page 3: ...Storing in the warehouse 10 4 4 Handling and installation 10 4 5 Mounting 11 4 6 Vacuum Pressure Line 11 4 7 Overheating alarm optional 12 4 8 Vacuum pressure inverter Remote control actuators 12 4 9...

Page 4: ...pump or oilers damaged remarkably If these safety rules are not respected the pump or system can be damaged Suggestions for an environment friendly use of the pump Useful information for an easy usag...

Page 5: ...clockwise rotation With hydraulic motor STANDARD EQUIPMENT Sliding vanes air cooled vacuum pump Asbestos free tangential vanes Automatic lubrication by means of a volumetric pump and an oil tank Asymm...

Page 6: ...47 35 38 10 PNR83 317 5 331 306 153 255 230 322 319 5 83 60 16 396 270 230 496 339 147 35 38 10 PNR104 321 329 313 153 253 238 320 320 83 67 67 16 5 368 285 249 534 367 167 5 40 43 12 PNR124 353 5 362...

Page 7: ...92 571 153 495 16 237 5 396 270 230 496 339 1 1 PNR104 907 586 153 510 67 16 5 136 258 368 285 249 534 367 1 1 PNR124 955 502 153 525 67 16 5 144 258 368 285 249 534 367 PNR 142 Side oil tank WEIGHT P...

Page 8: ...2 2 3 2 3 2 4 REFERENCE CONDITIONS Conveyed gas air Vacuum condition atmospheric discharge Ambient reference temperature 20 C 68 F Pressure condition atmospheric suction Absolute reference pressure 1...

Page 9: ...operator may be injured Do not exceed the speed and the power supply parameters indicated in the technical tables see par 2 2 2 3 Based on the final use of the decompressor the insertion in the housi...

Page 10: ...the compressor Make sure the vacuum pump has its identification plate Pumps without such identification are to be considered anonymous and potentially dangerous in such an event they must not be used...

Page 11: ...ing oil in suspension Oil consumption is stated in paragraph 2 2 the quantity of consumed oil corresponds to the quantity of oil emitted at delivery 4 6 Vacuum Pressure line See the following picture...

Page 12: ...limits Under pressure operations Not well defined or monitored operation conditions The alarm available upon request is composed of a blinking light and a warning buzzer that have to be connected to...

Page 13: ...a correct hydraulic connection The following figure shows a possible schematic view of a pneumatic connection In case of interruption of the pneumatic or hydraulic supply the inverter of the suction u...

Page 14: ...00 3300 35 200 3 XPB PNR 142 1300 3300 35 200 3 XPB Pitch Diameter min Minimum drive of pulley pitch diameter C Hydraulic drive transmission PNR PNE HDR Model Displacement Operating pressure max vac O...

Page 15: ...cessary to lubricate the internal bearings Vent the circuit and adjust the overpressure safety valve to the lowest possible value Check the oil tank level Increase pressure and rotation speed until op...

Page 16: ...ed Once the needed vacuum rate has been reached we recommend reducing the vacuum pump speed to its working speed After operation in dusty environments after accidental sucking of liquids inside the pu...

Page 17: ...e some quantity of oil through the suction connection before starting off the pump The air injection cooling system grants the use of the vacuum pump at high vacuum rates Anyway it has to be remembere...

Page 18: ...ollowing changes every 5000 hours or 12 months In order to choose the most suitable oil see paragraph 2 5 After operation in dusty environments after accidental sucking of liquids inside the pump or b...

Page 19: ...be loosened Checking the vanes wear Unscrew the vanes wear check plug on the front flange See Pic 6 2 Pic 6 2 Turn the shaft by hand until vanes appearance Vanes usually slip on seat bottom due to gr...

Page 20: ...ed with the rounded corner facing towards the housing See Pic 6 5 Pic 6 5 Assemble operation Reassemble everything again in the right sequence absolutely avoiding to leave foreign parts inside the pum...

Page 21: ...It is consequentely suggested to pump carefully new grease through the lubrication nipple in order to avoid damages to the seals When changing the vanes do not forget to carefully clean all the compon...

Page 22: ...acuum tank Change that damaged parts Clogged connecting pipeline Change the damaged hoses pipes Floating ball or air filter obstructed Dismantle and clean Crusted up exhaust manifold Dismantle and cle...

Page 23: ...info jurop it Silenciers Oil separators Note Direct the silencer discharge output away from the silencer suction inlet in order to prevent the input of hot fluids into the injection inlet MODEL PNR P...

Page 24: ...TA SHEET PNR PNE 73 83 D 24 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 73 83 D PICTURE SHOWS PNR 7...

Page 25: ...TCEI M 8X25 GALV 16 22 16401098E0 CLAPET CAP 1 66 4026135414 SCREW M 8X45 GALV 1 23 1642600000 PIPELINE PROTECTION 2 67 4026135504 SCREW 10X10 GALV 1 24 1650014200 FRONT SMOOTH SHAFT 1 68 4026300020 C...

Page 26: ...A SHEET PNR PNE 73 83 M 26 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 73 83 M PICTURE SHOWS PNR 73...

Page 27: ...8X45 GALV 1 21 16401098E0 CLAPET CAP 1 69 4026135504 SCREW M 10X10 GALV 1 22 1642600000 PIPLINE PROTECTION 2 70 4026300020 COMPENSATION RING 2 23 1650014000 FRONT SHAFT 1 71 4026305616 NUT M30X2 ESAG...

Page 28: ...SHEET PNR PNE 104 124 D 28 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 104 124 D PICTURE SHOWS PNR...

Page 29: ...EI M 6 X 16 GALV 2 24 1650014800 REAR SHAFT 1 65 4026121401 SCREW TCEI M 8 X 12 GALV 2 25 1663014000 AIR INJECTION PIPE 2 66 4026121407 SCREW TCEI M 8 X 25 GALV 16 26 1663041100 SUCTION LINE FOR AUTOM...

Page 30: ...124 M 30 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 104 124 CON MOLTIPLICATORE PICTURE SHOWS PNR 1...

Page 31: ...1651005500 PINION 1 68 4026121401 SCREW TCEI M 8 X 12 GALV 2 25 1651005700 GEAR 1 69 4026121407 SCREW TCEI M 8 X 25 GALV 16 26 1663014000 AIR INJECTION PIPE 2 70 4026135414 SCREW M 8X45 GALV 1 27 1663...

Page 32: ...http www jurop it e mail info jurop it PNR PNE MULTIPLIER 1000 M1 1610514000 GEARBOX 1 M5 1680614100 GEARBOX GASKET 1 M2 1640501200 FRONT CAP 1 M6 1681006500 PLATE 1 M3 1651010600 GEAR MULTIPLIER 1000...

Page 33: ...SCREW TCEI M12X35 GALV 2 23 1663014000 AIR INJECTION PIPE 2 68 4026135414 SCREW M8X45 GALV 1 24 1663065800 PIPE OIL DRIPPER FRONT FLANGE L 1 69 4026135504 SCREW M10X10 GALV 1 25 1663065900 PIPE OIL DR...

Page 34: ...PNR 142 M 34 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR 142 WITH MULTIPLIER PICTURESHO WS PNR 142 MULT...

Page 35: ...W M12X80 GALV 2 25 1663014000 AIR INJECTION PIPE 1 81 4026300025 COMPENSATION RING 2 26 1663065800 PIPE OIL DRIPPER FRONT FLANGE L 1 82 4026305508 NUT M12 ESAG AUTOBLOCC 2 27 1663066000 PIPE FRONT FLA...

Page 36: ...CESSORIES 36 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 73 83 104 124 HYD AND ACCESSORIES PICTURE...

Page 37: ...CAP GASKET 1 H19 4026904003 PLUG 1 ZINC 1 I9 168409PQB0 RING NUT 1 I10 168529TFB0 SPACER 1 A 185219N7B0 SUCTION FILTER KIT PNR E 73 83 I11 1691000200 SPRING 1 I12 4022100100 GREASER M6X1 1 1852108800...

Page 38: ...14 4026102807 SCREW TE M8X25 GALV 4 B4 4026350706 WASHER GROWER 8 GALV 4 P15 4026121405 SCREW TCEI M8X20 GALV 4 1852103400 FIXED SUCTION CONVEYOR 80 P16 4026350505 WASHER GROWER 8 GALV 4 B1 1627101300...

Page 39: ...300 CONVEYOR 80 1 H5 4024107004 HYD MOTOR 1 B2 4022200310 O RING 6362 1 H6 4026103004 SCREW M12X40 GALV 4 B3 4026102807 SCREW M8X25 GALV 4 H7 4026121405 SCREW M8X20 GALV 3 B4 4026350706 WASHER GROWER...

Page 40: ...02700 GREASER PROTECTION 1 D2 4022200310 O RING 6362 1 D3 4026102810 SCREW TE M8X40 GALV 4 D4 4026308005 NUT M8 ESAGONALE GALV 4 D5 4026350706 WASHER GROWER 8 ZINC 8 1852104100 KIT FOR SAFETY VALVE E1...

Page 41: ...NIPPLE M6X1 1 15 4022200030 Y SEAL 41X27X10 1 15 4022200030 Y SEAL 41X27X10 1 16 4026102804 SCREW TE M8X16 GALV 1 16 4026102804 SCREW TE M8X16 GALV 1 17 4026102808 SCREW TE M8X30 GALV 4 17 4026102808...

Page 42: ...REV 04 02 12 2019 42 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Page 43: ...REV 04 02 12 2019 43 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Page 44: ...o jurop it Model Issue date Revision No Revision date Filled out by Viewed by PNR PNE 06 06 2016 04 02 12 2019 U T A T Jurop SpA Via Crosera 50 33082 Azzano Decimo PN ITALY Tel 39 0434 636811 Fax 39 0...

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