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R

EV

.

 

07

23-04-2015

I

NSTALLATION

,

 USE AND MAINTENANCE MANUAL 

 

PN130-140-155-155R 

 
 

 

10 / 36 

Jurop

  SpA 

Via Crosera n° 50  
33082 Azzano Decimo, PN (Italia)

 

T

EL

.

 

+39

 

0434

 

636811

  

F

AX

.

 

+39

 

0434

 

636812

http://www.jurop.it

e-mail: [email protected]

 

 

 

Attention: carefully apply these prescriptions.

 

 

3.1. 

General recommendations 

 

•  Installation  and  maintenance  must  be  carried  out  with  the  unit 

totally  disengaged  from  its  drive  system  and  must  be  performed  by 
qualified personnel. 

• Use adequate clothing (avoid ties, loose sleeves, necklaces and 

so on) and suitable protection equipments (gloves, protection glasses, 

boots...). 
• When transporting the pump, use proper slinging. Store the pump 

in stable places. 

•  Make  sure  that  all  the  parts  of  the  unit  are  idle  and  cool,  before 

performing any maintenance operation.  

•  Before  each  maintenance  operation,  stop  the  pump  and  restore 

the atmospheric pressure. 

•  When  the  pump  is  running,  some  parts  may  reach  very  high 

temperatures  (above  100°C).  Use  all  necessary  precautions  to  avoid 
contact. 

•  Operators  working  nearby  must  avoid  prolonged  exposure  to  the 

noise  emitted  by  the  aspirator,  if  not  equipped  with  the  proper  ear-
protection devices. 

• Avoid accidental suction of solids: solids may be projected at high 

speed through the exhaust manifold and cause injures. 

•  Do  not  start  the  machine  if  the  protection  devices  provided  for 

transmissions are removed. Replace damaged parts. 

• Pressure relief valve: point the air flux away from the operators. 
• Do not use the aspirator over its designed limits: the machine may 

be damage and the operator may be injured.

 

 

Do  not  exceed  the  power  supply  parameters 
indicated in the technical tables (see par. 2.3). 

 

3.2. 

Intended use 

 

•  The  vacuum  pump  PN130,  PN140  and  PN155  are  designed  to 

convey  filtered  air  into  systems  for  the  vacuum  production  or  for  the 
suction  of  powders  or  liquid  wastes.  Any  other  usage  shall  be 
considered improper. 

•  Do  not  sack  toxic  substances  and  inflammable  or  explosive 

gasses,  since  the  internal  components  of  the  pump  may  reach  high 
temperatures. 

• Liquids or solids infiltrations can seriously damage the pump. 
•  Do  not run  the  pump  over  its  designed  operating  limits  (see  par. 

2.3): it may break and transmission can be damaged. 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

Legend main components 

A. 

Multiplier gear box 

E. 

Vacuum relief valve connection

 

I. 

Air injection valve (only for PN155) 

B. 

Manifold 

F. 

Oil tank 

J. 

Swivelling conveyor 

C. 

Vacuum – pressure manifold 

G. 

Oilers 

K. 

Conveyor with safety valve connection 

D. 

Non return valve 

H. 

Lubrication pump 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

4. Installation 

3. Safety and accident prevention 

Summary of Contents for PN 130

Page 1: ...S ST TA AL LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L EN PN 130 140 155 155R Rev 07 23 04 2015 O OR RI IG GI IN NA AL L I IN NS ST TR RU UC CT TI IO O...

Page 2: ...34 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it 2015 Jurop Azzano Decimo PN Reproduction electronic storage and dissemination even partial are prohibited Jurop reserves the right t...

Page 3: ...10 3 2 Intended use 10 4 Installation pag 10 4 1 Checking upon receipt 11 4 2 Mounting 11 4 3 Vacuum pressure line 11 4 4 Pump mounting Drive connection 12 5 Start up pag 13 5 1 Starting up of the pum...

Page 4: ...can be injured and the pump or oilers damaged remarkably If these safety rules are not respected the pump or system can be damaged Suggestions for an environment friendly use of the pump Useful infor...

Page 5: ...As model PN155 In addition Extra air injection cooling system High resistant vanes Other features on request Rotation other than the standard one Pneumatic or hydraulic actuator for the 4 way valve F...

Page 6: ...L rotation cod A203509410 A B C D E F G PN130 M 550 874 474 333 419 70 53 PN140 M 568 904 493 348 434 65 58 Hydraulic versions PN130 PN140 PN130 HDR L rotation cod E458009410 PN130 HDR L rotation cod...

Page 7: ...rotation cod A350809410 PN155R D smooth shaft L rotation cod A360709410 PN155R D left splined shaft cod A360909410 PN155R D smooth shaft R rotation cod A360809410 Note pumps PN155 and PN155R are also...

Page 8: ...HDR right rotation cod E368109410 Hydraulic power parameters Motor Displacement Operating Pressure Max Flow 86 cc giro 140 bar 100 l min Versions with aluminium conveyors PN155 FL 540 rpm left rotati...

Page 9: ...PN130 12900 l min 11400 l min 94 19 kW 60 240 g h 78 dB A PN140 13850 l min 12300 l min 92 19 kW 60 240 g h 79 dB A PN155 15200 l min 13500 l min 93 19 kW 23 kW 2 bar abs 60 PN155 70 PN155R 240 g h 7...

Page 10: ...al suction of solids solids may be projected at high speed through the exhaust manifold and cause injures Do not start the machine if the protection devices provided for transmissions are removed Repl...

Page 11: ...nance operations and secured rigidly to a frame or levelled base max 3 slant to the horizontal plane The base must be such as to avoid vibrations bending or deformation The oil tank is mounted on the...

Page 12: ...in the system 4 4 Pump mounting Drive connection A Cardan shaft drive Use telescopic cardan shafts Fig 4 1 In order to achieve a uniform motion of the driven shaft the following requirements must be...

Page 13: ...r smaller than outlet pipes Choose preferably flexible pipes to avoid vibration transmission Tank with suction pipe and return separated by baffles If necessary use a heat exchanger to avoid oil heati...

Page 14: ...educed to values lower than the working speed during the tank discharging phase with the 4 way valve in pressure mode without increasing the draining time Thus exhaust temperature is reduced vane dura...

Page 15: ...rts of the pump At the end of this checking do not forget to replace the plug on the port Checking the gear box oil level Check the level when the pump is cooled it must almost reach the threaded port...

Page 16: ...g a screwdriver and a 10 mm wrench adjust the adjusting screw K Close the nut and remount the upper protection cover It is advisable to turn the screw of of turn and verify the actual consumption Fig...

Page 17: ...ver to vacuum or pressure mode end stroke Four way changeover valve not correctly registered Adjust the functioning play and lubricate Worn vanes Replace vanes The non return valve leaks Clean or repl...

Page 18: ...N130 M PN140 M PN155 M PN155R M REV 07 23 04 2015 18 36 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PN130 M PN...

Page 19: ...0 FRONT HOUSING TUBE DIRECT LEFT 1 70 4026306115 SELFBLOCKING NUT M36X3 1 23 1663067600 REAR FLANGE SUP TUBE 1 71 4026351504 WASHER M6 2 24 1663067700 FRONT HOUSING TUBE 1 72 4026351505 SAW TOOTHED WA...

Page 20: ...T HOUSING TUBE DIRECT L EFT 1 70 4026306115 SELFBLOCKING NUT M36X3 1 23 1663063000 REAR FLANGE SUPPLY TUBE LEFT 1 71 4026351504 WASHER M6 2 24 1663062800 FRONT HOUSING TUBE LEFT 1 72 4026351505 SAW TO...

Page 21: ...1 70 4026306115 SELFBLOCKING NUT M36X3 1 23 16630C18B0 FRONT HOUSING TUBE 540 RPM LEFT 1 71 4026351504 SAW TOOTHED WASHER M6 2 24 16630C19B0 TANK SUCT TUBE 540 RIGHT DD RIGHT 1 72 4026351505 SAW TOOTH...

Page 22: ...ww jurop it e mail info jurop it PN 155R M version R not available for PN130 PN140 Pos Code Description Qty Pos Code Description Qty R1 4026701301 BRASS FITTING 1 2X18 2 R5 1493300200 VALVE G1 2 MALE...

Page 23: ...D PN155 D PN155R D REV 07 23 04 2015 23 36 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PN130 D PN140 D PN155 D...

Page 24: ...REAR FLANGE OIL TUBE PN130 LEFT 1 64 4026351505 SAW TOOTHED WASHER M8 25 23 1663062900 FRONT HOUSING OIL TUBE DIRECT LEFT 1 65 4026351506 SAW TOOTHED WASHER M10 16 24 1663062600 SUPPLY SHORT TUBE 540...

Page 25: ...63063000 REAR FLANGE SUPPLY TUBE LEFT 1 64 4026351505 SAW TOOTHED WASHER M8 25 23 1663062900 FRONT HOUSING TUBE LEFT 1 65 4026351506 SAW TOOTHED WASHER M10 16 24 1663062600 SUPPLY SHORT TUBE 540 LEFT...

Page 26: ...6351505 SAW TOOTHED WASHER M8 25 23 16630C14B0 FRONT HOUSING OIL TUBE 1 65 4026351506 SAW TOOTHED WASHER M10 16 24 1663062600 SUPPLY SHORT OIL TUBE DIRECT LEFT 1 66 4026351504 SAW TOOTHED WASHER M6 2...

Page 27: ...36812 http www jurop it e mail info jurop it PN 155R D Smooth shaft Splined shaft Pos Code Description Qty Pos Code Description Qty R1 4026701301 COPPER FITTING 1 2X18 2 R5 1493300200 VALVE G1 2 MALE...

Page 28: ...2200044 SEAL RING 65X45X8 1 17 4026350909 SAW TOOTHED WASHER M8 3 5 4026904003 PLUG G 1 18 4026120403 SCREW TCEI M8X20 3 6 1470102300 JOINT HDR PN140 1 19 4026351505 SAW TOOTHED WASHER M8 2 7 16100216...

Page 29: ...ANELLO DI COMPENSAZIONE LMKAS100C 2 12 4026171304 SCREW M14X40 4 25 4026359001 RONDELLA 40X33 5X1 5 ALLUMINIO 1 13 4026308008 NUT M14 4 26 4022200113 SEAL RING 70X55X15 VITON 1 PN 155 HDR PN155R HDR...

Page 30: ...OIL PIPE 1 5 1663067000 OIL PIPE 1 5 1663067800 OIL PIPE 1 6 1663067800 OIL PIPE 1 6 1663067900 OIL PIPE 1 7 1663067900 OIL PIPE 1 7 1663068000 OIL PIPE 1 8 1663068000 OIL PIPE 1 8 1663068200 OIL PIPE...

Page 31: ...KET 1 15 4022100100 STRAIGHT GREASE DISPENSER M6X1 1 4 1608502900 ACTUATOR COCK 1 16 4022100107 STRAIGHT GREASE DISPENSER M10X1 1 5 1623100700 COCK CAP 1 17 4022200030 SEAL RING 41X27X10 1 6 162402750...

Page 32: ...7X7 1 2 161258H0B0 PNEUMATIC ACTUATOR FLANGE 1 11 4022200330 OR 3375 1 3 1640580QB0 PNEUMATIC ACTUATOR NUT 1 12 4022200331 OR 2137 1 4 167007ZAB0 GASKET 1 13 4026102804 SCREW TE M8X16 4 5 1680707800 A...

Page 33: ...can now be vertically lifted Adjust the 4 way valve by turning the ring nut with a hook spanner or other tool while keeping the valve firm with a 17mm spanner Turning the nut to the right the valve li...

Page 34: ...op SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it Place the 4 way valve as marked before the disassembly Mount the uppe...

Page 35: ...REV 07 23 04 2015 35 36 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Page 36: ...www jurop it e mail info jurop it Model Issue date Revision No Revision date Filled out by Viewed by PN130 140 155 155R 14 07 2011 07 23 04 2015 U T A T Jurop SpA Via Crosera 50 33082 Azzano Decimo PN...

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