jurop PN 130 Instructions For Installation, Use And Maintenance Manual Download Page 13

I

NSTALLATION

,

 USE AND MAINTENANCE MANUAL 

 

PN130-140-155-155R

 

R

EV

.

 

07 

23-04-2015 
 

 
 

 

13 / 36 

Jurop

  SpA 

Via Crosera n° 50  
33082 Azzano Decimo, PN (Italia)

 

T

EL

.

 

+39

 

0434

 

636811

  

F

AX

.

 

+39

 

0434

 

636812

http://www.jurop.it

e-mail: [email protected]

5

4

6

1

3

P

A

B

OUT

IN

DRAINING LINE

C) Hydraulic drive

 

 

Motor features for pump PN130 - PN140

 

 

Displacement 

Max. operating 

pressure 

Max pressure 

draining line 

Max. press. 

motor exhaust 

72 cc/rev 

235 bar 

5 bar 

5bar 

Motor features for pump PN155 

 

Displacement 

Max. operating 

pressure 

Max pressure 

draining line 

Max. press. 

motor exhaust 

86 cc/rev 

220 bar 

5 bar 

5bar 

 
• 

Fluid

:  mineral  oil  for  hydraulic  systems  in  compliance  with 

ISO/DIN. 

 

Temperature 

Optimum viscosity ale 

Max. viscosity allowed 

-20 / +80 °C 

12 – 100 cSt 

750 cSt 

 

• 

Filtration

: class 19/16 contamination according to ISO 4406 to be 

obtained with a ßx = 75 filter. 

• 

Check  circuit  connections

:  they  must  be  applied  in  the  same 

rotation  direction  as  that  indicated  by  the  arrow  on  the  pump  front 
flange. 

 
 
 
 
 

Fig. 4.3 

• 

Draining

:  connect  directly  to  the  tank  above  the  maximum  oil 

level. Operating without draining line may damage the motor. 

 

Hdr pump 

Oil filter 

Distributor 

5 * 

Heat exchanger 

Hdr motor 

6 * 

Safety valve 

* optional components 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 4.4 

 

• 

Distributor

:  open-centre  distributor  in  central  idle  position 

(vacuum  pump  off).  It  must  be  equipped  with  an  adjustable 
overpressure safety valve. 

• 

Motor pipeline

: outlet pipe must not be of a smaller diameter than 

that  of  the  inlet  port.  Inlet  pipes  always  have  a  diameter  smaller  than 
outlet  pipes.  Choose  preferably  flexible  pipes  to  avoid  vibration 
transmission. 

• 

Tank

:  with  suction  pipe  and  return  separated  by  baffles.  If 

necessary,  use  a  heat  exchanger  to  avoid  oil  heating  above  70-80°C 
and  protect  it  from  extreme  pressure  with  a  pressure  relief  valve. 
Minimum approximate capacity: as twice as the circulation flow. 

• 

Starting-up

: be sure that the system is well cleaned and pour oil 

into  the  tank  and  into  the  motor  housing  (necessary  to  lubricate  the 
internal bearings). 

•  Vent  the  circuit  and  adjust  the  overpressure  safety  valve  to  the 

lowest possible value. 

• Check the oil tank level. 
•  Increase  pressure  and  rotation  speed  until  operating  values  are 

reached. 

 

 

 

5.1. 

Starting-up of the pump

 

 

• Check oil levels in gearbox and side mounted tank. 
• Check that all protection devices are correctly installed. 
• Check that there are no obstacles in the vacuum line. 
• Check rotation direction: open all system valves and start running 

slowly.  

 

 

Do  not  rotate  in  the  wrong  direction:  this  may 
damage  the  vacuum  pump.  Follow  the  arrow 
indicated on the front flange. 

 

• Check which position of the four-way integrated valve lever allows 

vacuum or pressure functioning. 

• Close the valve and increase vacuum rate (or operating pressure

)

• Check that the lubricating pump works properly. Oil must regularly 

drip into the oilers. Typically (with degree of vacuum > 50%) about 

40 

drops/min

 (at maximum speed). 

•  Check  loading  and  operating  speed  for  vibrations  or  unusual 

noises.

 

 

 

This  vacuum  pump  is  designed  to  work  at 
maximum  speed,  but  for  longer  operating  we 
recommend  the  pump  be  run  at  working  speed 
(see 

par. 

2.3). 

Adequately 

prepare 

the 

transmission 

 

• Prepare adequately transmission. 

 
 
 
 

5. Start up 

Summary of Contents for PN 130

Page 1: ...S ST TA AL LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L EN PN 130 140 155 155R Rev 07 23 04 2015 O OR RI IG GI IN NA AL L I IN NS ST TR RU UC CT TI IO O...

Page 2: ...34 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it 2015 Jurop Azzano Decimo PN Reproduction electronic storage and dissemination even partial are prohibited Jurop reserves the right t...

Page 3: ...10 3 2 Intended use 10 4 Installation pag 10 4 1 Checking upon receipt 11 4 2 Mounting 11 4 3 Vacuum pressure line 11 4 4 Pump mounting Drive connection 12 5 Start up pag 13 5 1 Starting up of the pum...

Page 4: ...can be injured and the pump or oilers damaged remarkably If these safety rules are not respected the pump or system can be damaged Suggestions for an environment friendly use of the pump Useful infor...

Page 5: ...As model PN155 In addition Extra air injection cooling system High resistant vanes Other features on request Rotation other than the standard one Pneumatic or hydraulic actuator for the 4 way valve F...

Page 6: ...L rotation cod A203509410 A B C D E F G PN130 M 550 874 474 333 419 70 53 PN140 M 568 904 493 348 434 65 58 Hydraulic versions PN130 PN140 PN130 HDR L rotation cod E458009410 PN130 HDR L rotation cod...

Page 7: ...rotation cod A350809410 PN155R D smooth shaft L rotation cod A360709410 PN155R D left splined shaft cod A360909410 PN155R D smooth shaft R rotation cod A360809410 Note pumps PN155 and PN155R are also...

Page 8: ...HDR right rotation cod E368109410 Hydraulic power parameters Motor Displacement Operating Pressure Max Flow 86 cc giro 140 bar 100 l min Versions with aluminium conveyors PN155 FL 540 rpm left rotati...

Page 9: ...PN130 12900 l min 11400 l min 94 19 kW 60 240 g h 78 dB A PN140 13850 l min 12300 l min 92 19 kW 60 240 g h 79 dB A PN155 15200 l min 13500 l min 93 19 kW 23 kW 2 bar abs 60 PN155 70 PN155R 240 g h 7...

Page 10: ...al suction of solids solids may be projected at high speed through the exhaust manifold and cause injures Do not start the machine if the protection devices provided for transmissions are removed Repl...

Page 11: ...nance operations and secured rigidly to a frame or levelled base max 3 slant to the horizontal plane The base must be such as to avoid vibrations bending or deformation The oil tank is mounted on the...

Page 12: ...in the system 4 4 Pump mounting Drive connection A Cardan shaft drive Use telescopic cardan shafts Fig 4 1 In order to achieve a uniform motion of the driven shaft the following requirements must be...

Page 13: ...r smaller than outlet pipes Choose preferably flexible pipes to avoid vibration transmission Tank with suction pipe and return separated by baffles If necessary use a heat exchanger to avoid oil heati...

Page 14: ...educed to values lower than the working speed during the tank discharging phase with the 4 way valve in pressure mode without increasing the draining time Thus exhaust temperature is reduced vane dura...

Page 15: ...rts of the pump At the end of this checking do not forget to replace the plug on the port Checking the gear box oil level Check the level when the pump is cooled it must almost reach the threaded port...

Page 16: ...g a screwdriver and a 10 mm wrench adjust the adjusting screw K Close the nut and remount the upper protection cover It is advisable to turn the screw of of turn and verify the actual consumption Fig...

Page 17: ...ver to vacuum or pressure mode end stroke Four way changeover valve not correctly registered Adjust the functioning play and lubricate Worn vanes Replace vanes The non return valve leaks Clean or repl...

Page 18: ...N130 M PN140 M PN155 M PN155R M REV 07 23 04 2015 18 36 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PN130 M PN...

Page 19: ...0 FRONT HOUSING TUBE DIRECT LEFT 1 70 4026306115 SELFBLOCKING NUT M36X3 1 23 1663067600 REAR FLANGE SUP TUBE 1 71 4026351504 WASHER M6 2 24 1663067700 FRONT HOUSING TUBE 1 72 4026351505 SAW TOOTHED WA...

Page 20: ...T HOUSING TUBE DIRECT L EFT 1 70 4026306115 SELFBLOCKING NUT M36X3 1 23 1663063000 REAR FLANGE SUPPLY TUBE LEFT 1 71 4026351504 WASHER M6 2 24 1663062800 FRONT HOUSING TUBE LEFT 1 72 4026351505 SAW TO...

Page 21: ...1 70 4026306115 SELFBLOCKING NUT M36X3 1 23 16630C18B0 FRONT HOUSING TUBE 540 RPM LEFT 1 71 4026351504 SAW TOOTHED WASHER M6 2 24 16630C19B0 TANK SUCT TUBE 540 RIGHT DD RIGHT 1 72 4026351505 SAW TOOTH...

Page 22: ...ww jurop it e mail info jurop it PN 155R M version R not available for PN130 PN140 Pos Code Description Qty Pos Code Description Qty R1 4026701301 BRASS FITTING 1 2X18 2 R5 1493300200 VALVE G1 2 MALE...

Page 23: ...D PN155 D PN155R D REV 07 23 04 2015 23 36 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PN130 D PN140 D PN155 D...

Page 24: ...REAR FLANGE OIL TUBE PN130 LEFT 1 64 4026351505 SAW TOOTHED WASHER M8 25 23 1663062900 FRONT HOUSING OIL TUBE DIRECT LEFT 1 65 4026351506 SAW TOOTHED WASHER M10 16 24 1663062600 SUPPLY SHORT TUBE 540...

Page 25: ...63063000 REAR FLANGE SUPPLY TUBE LEFT 1 64 4026351505 SAW TOOTHED WASHER M8 25 23 1663062900 FRONT HOUSING TUBE LEFT 1 65 4026351506 SAW TOOTHED WASHER M10 16 24 1663062600 SUPPLY SHORT TUBE 540 LEFT...

Page 26: ...6351505 SAW TOOTHED WASHER M8 25 23 16630C14B0 FRONT HOUSING OIL TUBE 1 65 4026351506 SAW TOOTHED WASHER M10 16 24 1663062600 SUPPLY SHORT OIL TUBE DIRECT LEFT 1 66 4026351504 SAW TOOTHED WASHER M6 2...

Page 27: ...36812 http www jurop it e mail info jurop it PN 155R D Smooth shaft Splined shaft Pos Code Description Qty Pos Code Description Qty R1 4026701301 COPPER FITTING 1 2X18 2 R5 1493300200 VALVE G1 2 MALE...

Page 28: ...2200044 SEAL RING 65X45X8 1 17 4026350909 SAW TOOTHED WASHER M8 3 5 4026904003 PLUG G 1 18 4026120403 SCREW TCEI M8X20 3 6 1470102300 JOINT HDR PN140 1 19 4026351505 SAW TOOTHED WASHER M8 2 7 16100216...

Page 29: ...ANELLO DI COMPENSAZIONE LMKAS100C 2 12 4026171304 SCREW M14X40 4 25 4026359001 RONDELLA 40X33 5X1 5 ALLUMINIO 1 13 4026308008 NUT M14 4 26 4022200113 SEAL RING 70X55X15 VITON 1 PN 155 HDR PN155R HDR...

Page 30: ...OIL PIPE 1 5 1663067000 OIL PIPE 1 5 1663067800 OIL PIPE 1 6 1663067800 OIL PIPE 1 6 1663067900 OIL PIPE 1 7 1663067900 OIL PIPE 1 7 1663068000 OIL PIPE 1 8 1663068000 OIL PIPE 1 8 1663068200 OIL PIPE...

Page 31: ...KET 1 15 4022100100 STRAIGHT GREASE DISPENSER M6X1 1 4 1608502900 ACTUATOR COCK 1 16 4022100107 STRAIGHT GREASE DISPENSER M10X1 1 5 1623100700 COCK CAP 1 17 4022200030 SEAL RING 41X27X10 1 6 162402750...

Page 32: ...7X7 1 2 161258H0B0 PNEUMATIC ACTUATOR FLANGE 1 11 4022200330 OR 3375 1 3 1640580QB0 PNEUMATIC ACTUATOR NUT 1 12 4022200331 OR 2137 1 4 167007ZAB0 GASKET 1 13 4026102804 SCREW TE M8X16 4 5 1680707800 A...

Page 33: ...can now be vertically lifted Adjust the 4 way valve by turning the ring nut with a hook spanner or other tool while keeping the valve firm with a 17mm spanner Turning the nut to the right the valve li...

Page 34: ...op SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it Place the 4 way valve as marked before the disassembly Mount the uppe...

Page 35: ...REV 07 23 04 2015 35 36 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Page 36: ...www jurop it e mail info jurop it Model Issue date Revision No Revision date Filled out by Viewed by PN130 140 155 155R 14 07 2011 07 23 04 2015 U T A T Jurop SpA Via Crosera 50 33082 Azzano Decimo PN...

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