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Jupiter Avionics JA95-N02, Installation And Operating Manual

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JA95-N02 Audio Controller - Six Transceiver - NVG

 

Installation and Operating Manual

 

Rev B 

Page iii 

Table of Contents 

SECTION 1 - DESCRIPTION ........................................................................................................................................... 1

 

1.1 

System Overview .............................................................................................................................................. 1

 

1.2 

Features Overview ............................................................................................................................................ 1

 

1.3

 

Inputs and Outputs ........................................................................................................................................... 2

 

1.3.1 

Inputs ........................................................................................................................................................ 2

 

1.3.2 

Outputs ..................................................................................................................................................... 2

 

1.3.3 

Bi-directional Ports .................................................................................................................................... 2

 

1.4 

Specifications .................................................................................................................................................... 3

 

1.4.1 

Electrical Specifications ............................................................................................................................ 3

 

1.4.2 

Mechanical Specifications ........................................................................................................................ 5

 

1.4.3 

Configuration Connector ........................................................................................................................... 5

 

1.4.4 

Product Configuration Software Version .................................................................................................. 5

 

1.4.5 

Flammability of Materials .......................................................................................................................... 5

 

SECTION 2 – INSTALLATION ........................................................................................................................................ 6

 

2.1

 

Introduction ....................................................................................................................................................... 6

 

2.2

 

Continued Airworthiness ................................................................................................................................... 6

 

2.3

 

Unpacking and Inspecting Equipment .............................................................................................................. 6

 

2.3.1

 

Warranty ....................................................................................................................................................... 6

 

2.4

 

Installation Procedures ..................................................................................................................................... 6

 

2.4.1

 

Installation Limitations .................................................................................................................................. 6

 

2.4.2

 

Cabling and Wiring ....................................................................................................................................... 6

 

2.4.3

 

Mechanical Installation ................................................................................................................................. 7

 

2.4.4

 

In-Line PTT Cordsets .................................................................................................................................... 7

 

2.4.5

 

Legend Replacement .................................................................................................................................... 7

 

2.4.6

 

Post Installation Checks ............................................................................................................................... 7

 

2.5 

Adjustments and Configuration using ProCS™ ............................................................................................... 8

 

2.5.1 

Configuration Cabling Requirements ........................................................................................................ 8

 

2.5.2 

ProCS™ Setup ......................................................................................................................................... 8

 

2.5.3 

Configurable Settings ............................................................................................................................... 8

 

2.5.4 

Other Configuration Features ................................................................................................................. 15

 

2.6 

Installation Kit ................................................................................................................................................. 15

 

2.6.1 

Recommended Crimp tools .................................................................................................................... 15

 

2.7 

Installation Drawings ....................................................................................................................................... 16

 

2.7.1 

Generation of Custom Drawings ............................................................................................................ 16

 

SECTION 3 – OPERATION ........................................................................................................................................... 17

 

3.1

 

Introduction ..................................................................................................................................................... 17

 

3.2

 

Front Panel Controls ....................................................................................................................................... 17

 

(1)

Transceiver Switches .................................................................................................................................. 18

 

(2)

Receiver Switches ...................................................................................................................................... 18

 

(3)

Receive Volume Control ............................................................................................................................. 18

 

(4)

Mode Switch ............................................................................................................................................... 18

 

(5)

Multi-function (Transmit/ICS) Switch .......................................................................................................... 19

 

(6)

Music/Configuration Connector (

♫

/io) ........................................................................................................ 19

 

(7)

Transmit Annunciator - TX .......................................................................................................................... 19

 

(8)

Transmit Selector ........................................................................................................................................ 19

 

(9)

VOX Threshold Control ............................................................................................................................... 20

 

(10)

CALL Annunciator ....................................................................................................................................... 20

 

(11)

ICS Volume Control .................................................................................................................................... 20

 

3.3 

Normal Operation Mode ................................................................................................................................. 21

 

3.3.1 

Panel Lighting ......................................................................................................................................... 21

 

3.3.2 

Receiving ................................................................................................................................................ 21

 

3.3.3 

Transmitting (Transmit Operation) .......................................................................................................... 21

 

3.3.4 

FM2 PTT Operation ................................................................................................................................ 21

 

3.3.5 

VOX Operation ....................................................................................................................................... 21

 

3.3.6 

ICS Operation ......................................................................................................................................... 21

 

3.3.7 

Multi-Function (XMIT / ICS) Switch Operation ........................................................................................ 22

 

Summary of Contents for JA95-N02

Page 1: ...o Controller Six Transceiver NVG Installation and Operating Manual Rev B Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 2: ...tion of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Sep 2015 Initial release Serial number 1001 and higher 3104 B Jul 2018 Update and Revise 5667 ...

Page 3: ...egend Replacement 7 2 4 6 Post Installation Checks 7 2 5 Adjustments and Configuration using ProCS 8 2 5 1 Configuration Cabling Requirements 8 2 5 2 ProCS Setup 8 2 5 3 Configurable Settings 8 2 5 4 Other Configuration Features 15 2 6 Installation Kit 15 2 6 1 Recommended Crimp tools 15 2 7 Installation Drawings 16 2 7 1 Generation of Custom Drawings 16 SECTION 3 OPERATION 17 3 1 Introduction 17 ...

Page 4: ...Emergency Operation Mode 22 3 4 1 Auto Emergency Mode 22 3 4 2 Selected Emergency Mode 22 Appendix A Installation Drawings A1 A1 Introduction A1 A2 Installation Drawings A1 Appendix B Certification Documents B1 B1 Airworthiness Approval B2 B2 Instructions for Continued Airworthiness B2 B3 Environmental Qualification Form B3 ...

Page 5: ...wer and passenger headset connections This layout minimizes crosstalk and follows industry standard interconnect for multi user Audio Controllers Many of the input and output levels are adjustable several audio paths are selectable and alert audio analog waveforms can be loaded using the configuration program ProCS Product Configuration Software to write configuration commands via the JA99 001 con...

Page 6: ...ulti format signal MUSIC 2 Audio signal PAX 1 ICS PTT 1 Active low discrete Feature selected from ProCS PAX 1 TX PTT 1 Active low discrete Feature selected from ProCS PILOT and COPILOT ICS PTT 2 Active low discrete PILOT and COPILOT TX PTT 2 Active low discrete POWER INPUT 1 14 to 28 Vdc power supply RX HI LO AUDIO 11 Audio signal 6 Com TX 5 Nav RX 1 3 2 Outputs Name Qty Type CVR 1 Audio signal Fe...

Page 7: ...put in emergency mode or with power input 6 Vdc 2 20 Vrms 10 Phone rated output power with MUSIC input 3 88 Vrms 10 Pilot Phone rated output with Direct audio 2 input 130 mVrms 20 Pilot Phone rated output in emergency mode with Direct audio 2 input 1 64 Vrms 20 Microphone rated output 250 mVrms 10 CVR rated output 500 mVrms 10 CVR rated output with input as MUSIC 250 mVrms 10 CVR rated output with...

Page 8: ... Audio Noise Level without Signal Noise level below the rated output 60 dB 1 4 1 2 Audio Performance Other CVR HI LO output circuitry type Normal differential CVR HI LO output circuitry type Emergency single ended Microphone inputs designed for MIC type amplified dynamic Microphone inputs circuitry type single ended MUSIC LEFT RIGHT HI LO audio input circuitry type differential FRONT MUSIC LEFT RI...

Page 9: ... Connector The JA95 N02 configuration connector communication standard for CONFIG DATA TO JA95 data input signal and CONFIG DATA FROM JA95 data output signal is RS 232 1 4 4 Product Configuration Software Version Configuration of the JA95 N02 requires the Product Configuration Software ProCS version v0 50 3 or later Refer to the release notes from http www jupiteravionics com productsoftware php o...

Page 10: ... BY AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Installation Procedures WARNING Loud noise can cause hearing damage Set the headset volume to...

Page 11: ... of this manual 2 4 6 Post Installation Checks 2 4 6 1 Voltage Resistance checks Do not attach this unit until the following conditions are met a Check P1 pin 19 for lights buss voltage b Check P2 pin 17 for 28 Vdc or 14 Vdc relative to ground c Check P2 pin 34 for continuity to ground less than 0 5 Ω d Check P2 pins 6 thru 13 for continuity to ground less than 0 5 Ω when the relevant switch is cl...

Page 12: ...piter Avionics website www jupiteravionics com productsoftware 2 5 1 Configuration Cabling Requirements To configure the JA95 N02 it is necessary to load the Product Configuration Software ProCS onto a Windows based computer as described in the ProCS manual The cables required to configure the JA95 N02 are not included with the unit Cabling option 1 Quantity Description JAC Part 1 USB A to RS232 9...

Page 13: ...fy the text for each legend Note If the name of a front panel switch is changed using this software the change will be incorporated in every other section that refers to that switch name including the connector maps to give truly customized installation diagrams 2 5 3 2 Radios The Radios window is used to define the radios assigned to the transceivers receivers and CVR ...

Page 14: ...udio input level of each of the eleven RX and the DIRECT AUDIO inputs can be adjusted from 1 00 to 10 00 Vrms Default 7 75 The Receive Audio Detector threshold can be adjusted from 36 to 12 dB of rated input level Default 24 dB The level of the receive composite audio output RX COMP OUT can be adjusted from 0 25 to 2 5 Vrms Default 1 00 Vrms ...

Page 15: ...a green two position momentary centre off switch Its default configuration is as the pilot s PTT switch with XMIT in the up position and ICS in the down position However it may be configured to provide a ground to operate different circuitry to suit the needs of the user and an appropriate legend can be inserted Several of the connector pins can be configured to meet the requirements of specific i...

Page 16: ...tandard audio signals for each of the two alerts and the audio files window allows these signals to be customized with other recordings during the configuration process The default Alert signals loaded into the unit at the factory are JA95 N02 Wav File Sine 300Hz 10 sec Rev A WAV JA95 N02 Wav File Sine 1000Hz 10 sec Rev A WAV Saving new Audio Files If a new audio file is selected it may be played ...

Page 17: ...ICS Audio is muted during transmit Default checked When the Mute Alert Audio check box is checked the Alert Audio is muted during transmit Default not checked The Mute Music Audio check box is always checked i e Mute Music Audio is always enabled 2 5 3 9 CVR Level The levels of the two Alert Audio signals are individually adjustable from 0 to 40 dB of the rated phone level Default 12 dB The output...

Page 18: ...dB Default 40 dB The music Input levels can be adjusted from 0 10 to 1 00 Vrms Default 0 40 Vrms 2 5 3 11 ICS Tie Line The rated input and output levels of the intercom tie line can be selected as Type 1 or Type 2 Default Type 2 The quantity of external loads for a type1 intercom tie line can be selected from 0 to 3 Default 0 The quantity of external loads for a type 2 intercom tie line can be sel...

Page 19: ...ther Configuration Features The model number serial number and check sum of the JA95 N02 Audio Controller can be entered and viewed in the Comments pane of the JA95 N02 Product Information Window for future reference 2 6 Installation Kit The kit required to install this unit is not included with the unit The installation kit Part INST JA95 consists of the following Quantity Description JAC Part 2 ...

Page 20: ... this manual 2 7 1 Generation of Custom Drawings The interconnects and connector maps in Appendix A of this manual are generic drawings based on the standard version of the JA95 N02 However if a unit has been configured using JAC s ProCS software to change switch legends or lighting voltages the software can be used to generate fully customized interconnects and connector maps for use by the insta...

Page 21: ... purpose of this manual the controls will be referred to by the default legend and annunciator names as shown below 1 Transceiver switches and associated legends 2 Receiver switches and associated legends 3 Receive volume control 4 Mode switch 5 Pilot s Transmit ICS Multi function switch 6 Music configuration input connector and legend 7 Transmit annunciator deadfront 8 Transmit selector 9 VOX thr...

Page 22: ...customization Default NAV1 NAV2 and ADF1 M D Note When M D is selected both MKR and DME audio will be routed to the phones 3 Receive Volume Control This is a rotary knob that adjusts the phones volume of the receive audio from minimum CCW to maximum CW Individual radio volume controls should be set to a nominal level and then adjusted for changing flight conditions using this control 4 Mode Switch...

Page 23: ...io This is a music input that is compatible with most music players It accepts a 3 pole 3 5mm stereo plug with a slim diameter connector housing This connector is also used during installation to change configuration settings CAUTION If an unapproved connector or cable is used damage to the unit or to any attached device may occur If in doubt contact JAC for a list of approved cables music sources...

Page 24: ...nt where no intercom audio can be heard The VOX control should be adjusted for proper operation with ambient noise 10 CALL Annunciator This is a deadfront annunciator When enabled it will illuminate when a ground is applied to the CALL input from another user s audio controller or by an external call button The default legend is CALL but it is interchangeable to allow customization Note Check with...

Page 25: ...er s TX PTT is activated the unit will transmit on the selected transceiver and the deadfront Transmit Annunciator 7 will illuminate TX All MIC and sidetone audio will be routed to the user s phones and any music will be muted for the duration of the transmission 3 3 4 FM2 PTT Operation Note If the FM2 transceiver has been configured as duplex it can be used with a cellphone or sat phone Check you...

Page 26: ...tion Mode Emergency mode can be selected by the Mode switch on the front panel or entered automatically if power to the unit is lost 3 4 1 Auto Emergency Mode If the unit is in emergency mode because power has been lost to the unit the sum of the COM 1 transceiver NAV 1 receive and DIRECT AUDIO will be routed to the pilot s phones and the CVR The pilot s microphone and transmit key are connected t...

Page 27: ... Audio Controller are in this Appendix as listed below Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual for further information A2 Installation Drawings DOCUMENT Rev JA95 N02 Connector Map A JA95 N02 Interconnect A JA95 N02 Mechanical Installation B JA95 N02 Equipment Block Diagram A Reference Documents TOL CUST EXTR ...

Page 28: ... FM 2 RX LO NAV 1 RX LO NAV 2 RX LO FM 3 RX LO ADF RX LO DME RX LO MKR RX LO DIRECT AUDIO 1 LO MUSIC LEFT LO RX COMP OUT LO MUSIC RIGHT LO DIGITAL TIE IN ICS TIE LO DIGITAL TIE OUT COPILOT PHN LO PILOT PHN LO P1 37 PIN FEMALE DMIN MATING CONNECTOR RECEIVE CONNECTOR VIEW IS FROM REAR OF MATING CONNECTOR 1 1 1 1 1 1 NOTE 1 CONFIGURABLE CONTACT 1 1 JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV...

Page 29: ...5 PHN LO COM 2 PTT AUX PTT FM 1 PTT FM 2 PTT PAX 1 TX PTT MF SW 2 PILOT TX PTT PILOT ICS PTT COPILOT TX PTT COPILOT ICS PTT PAX 1 ICS PTT MF SW 1 ALERT 1 KEY ALERT 2 KEY CALL FM 3 PTT FM 3 MIC HI FM 3 MIC LO ALERT ENABLE POWER INPUT POWER GROUND P2 50 PIN FEMALE DMIN MATING CONNECTOR PTT OUT PTT IN MIC OUT MIC IN PAX PHN OUT VIEW IS FROM REAR OF MATING CONNECTOR PAX 3 PHN HI PAX 3 PHN LO TRANSMIT ...

Page 30: ...A95 CONFIG DATA FROM JA95 GROUND MODE SELECT CONFIG AUDIO FRONT PANEL MUSIC LEFT FRONT PANEL MUSIC RIGHT GROUND FRONT PANEL MUSIC CONFIGURATION CONNECTOR 3 POLE MALE 3 5MM STEREO JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO CONFIDENTIAL PROPRIETARY TO JUPITER AVIONICS CORP Audio Controller Six Transceiver NVG P3 Co...

Page 31: ... THE OPTIONS SECTION OF THIS DRAWING FOR ALTERNATE INTERCONNECT WIRING ONLY 28 VDC OR 14 VDC OR 5 VDC LIGHTS INPUT VOLTAGE MAY BE APPLIED AT ONE TIME THE FRONT PANEL MUSIC INPUT SHALL NOT BE CONNECTED TO ANY OTHER AUDIO INPUT THE DIRECT AUDIO 2 SHALL NOT BE WIRED IN PARALLEL WITH ANY OTHER AUDIO INPUT THE DIRECT AUDIO 2 INPUT IS BEST SUITED FOR AUDIO SIGNALS THAT ARE TO BE ROUTED TO THE PILOT PHON...

Page 32: ...EFT HI MUSIC LEFT LO RX LO MUSIC LEFT 14 33 MUSIC RIGHT HI MUSIC RIGHT LO RX LO MUSIC RIGHT 15 34 ICS TIE HI ICS TIE LO HI LO ICS TIE EXPANSION 16 35 COPILOT PHN HI COPILOT PHN LO PHN LO COPILOT HEADSET JACK 17 36 PILOT PHN HI PILOT PHN LO PHN LO PILOT HEADSET JACK 18 37 LIGHTS INPUT 28 VDC LIGHTS 19 JA95 N02 J1 P1 37 PIN FEMALE DMIN MATING CONNECTOR 2 3 2 4 4 4 HI LO 1 20 5 14 VDC LIGHTS 5 5 VDC ...

Page 33: ...7 MIC LO PAX 2 HEADSET JACK PHN LO PAX 2 MIC HI PAX 2 MIC LO 26 43 PAX 2 PHN HI PAX 2 PHN LO 31 48 MIC LO PAX 3 HEADSET JACK PHN LO PAX 3 MIC HI PAX 3 MIC LO 27 44 PAX 3 PHN HI PAX 3 PHN LO 32 49 MIC LO PAX 4 HEADSET JACK PHN LO PAX 4 MIC HI PAX 4 MIC LO 28 45 PAX 4 5 PHN HI PAX 4 5 PHN LO 33 50 MIC LO PAX 5 HEADSET JACK PHN LO PAX 5 MIC HI PAX 5 MIC LO 29 46 FM 3 MIC HI FM 3 MIC LO MIC LO FM 3 14...

Page 34: ... MUSIC LEFT FRONT PANEL MUSIC RIGHT GROUND 3RD RING TIP 1ST RING 2ND RING J3 CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND MODE SELECT CONFIG AUDIO CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND 3RD RING TIP 1ST RING 2ND RING MODE SELECT CONFIG AUDIO 6 JA95 N02 FRONT PANEL MUSIC CONFIGURATION INPUT JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N...

Page 35: ...O J2 P O P2 50 PIN FEMALE DMIN MATING CONNECTOR OPTION CALL INPUT CALL ALERT 1 KEY 11 JA95 N02 P O J2 P O P2 50 PIN FEMALE DMIN MATING CONNECTOR OPTION CONFIGURABLE SWITCH INPUTS ALERT 1 KEY ALERT 1 KEY CHASSIS GROUND JA95 N02 J4 THREADED STUD 4 40 0 25 in OPTION CHASSIS GROUND 22 AWG DIRECT AUDIO 2 HI DIRECT AUDIO 2 LO HI LO DIRECT AUDIO 2 1 20 JA95 N02 P O J1 P O P1 37 PIN FEMALE DMIN MATING CON...

Page 36: ... CORP SHEET 0 5 DEG Audio Controller Six Transceiver NVG JA95 N02 Mechanical Installation Rev B SLDDRW DOC NO 1 1 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES CONFIDENTIAL PROPRIETARY DRAWING NOT TO SCALE J3 5 75in MAX 146 1mm MAX 1 875in MAX 47 6mm MAX 139 2mm MAX 5 48in MAX 127mm MAX 5 00in MAX 1 26...

Page 37: ...OWER 5 14 or 28 VDC LIGHTS COM 1 COM 2 AUX FM1 FM2 NAV 1 NAV 2 ADF RX AUDIO RX AUDIO TX AUDIO TX PTT MUSIC DIRECT AUDIO TIE LINE RX COMP OUT OTHER AUDIO PANEL S RECORDING DEVICE PILOT PHONE MICROPHONE TX PTT ICS PTT COPILOT PHONE MICROPHONE TX PTT ICS PTT PASSENGER PHONES MICROPHONE CVR PAX 1 2 TX AND ICS PTT CVR ALERT 1 2 3 KEY MKR INTERCOM DME MULTI FUNCTION SWITCH OUTPUTS 1 2 1 1 1 CONFIGURABLE...

Page 38: ...only minimal changes The internal circuitry ensures that although the legends are individually illuminated the illumination is consistent and uniform throughout all legends and never needs to be balanced This means that if it is a requirement to change the labelling due to damage or for a different project there is no need for costly and time consuming illumination checks Caution Take care not to ...

Page 39: ...Rev B Page B1 JA95 N02 Audio Controller Six Transceiver NVG Installation and Operating Manual Appendix B Certification Documents ...

Page 40: ... load is unchanged Aircraft equipment list weights and balance amended Compass compensation checked and found to conform to applicable regulations B2 Instructions for Continued Airworthiness Maintenance of the JA95 N02 Audio Controller is on condition only Refer to the JA95 N02 Maintenance Manual Periodic maintenance of the JA95 N02 is not required The following sample Instructions for Continued A...

Page 41: ...anual the JA95 N02 Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA95 N02 Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to Struc...

Page 42: ... 50 000 ft Overpressure 4 6 3 Equipment tested to Category A1 15 000 ft Temperature Variation 5 0 Equipment tested to Category B 5 C min Humidity 6 0 Equipment tested to Category A 48 hours Operational Shock and Crash Safety Operational Shock Crash Safety impulse Crash Safety sustained 7 0 Equipment tested to Category B 6 g for 11 ms Equipment tested to Category B 20 g for 11 ms Equipment tested t...

Page 43: ...d Salt Fog Test 14 0 Equipment identified as Category X no test performed Magnetic Effect 15 0 Equipment tested to Category Z 0 D 0 3 m Power Input DC Equipment DC Current Ripple DC Inrush 16 0 Equipment tested to Category Z 28 Vdc equipment B 14 Vdc and 28 Vdc equipment X no test performed X no test performed Voltage Spike 17 0 Equipment tested to Category A 600Vp 10 us Audio Frequency Susceptibi...

Page 44: ... product is a derivative of the JA95 001 All tests were performed on the JA95 001 A similarity analysis between the two products is detailed in the Jupiter Avionics Corp document JA95 N02 CAN TSO Design Change Assessment BC Rev B Rev A 2 Test information can be found in the Jupiter Avionics Corp document JA95 001 Test Report Qualification Final Rev B 3 Testing of Radio Frequency Susceptibility Rad...

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