JUMO Ex-i Safety Manual Download Page 7

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2 Safety requirements and installation instructions

2

Safety requirements and installation instructions

2.1

Installation instructions

2.2

Intrinsic safety

The device is associated equipment with an EPL [Ga], [Da] (category 1) of the ignition protection 
type "intrinsic safety" and can be installed as a device with the EPL Gc (category 3) in the potentially 
explosive area of Zone 2. The intrinsically safe electrical circuits can be routed up to Zone 0 /

Zone 20. It meets the requirements from the following standards. Precise specifications can be 

found in the EU declaration of conformity which is supplied; the latest version is also on our website:
EN 60079-0, EN 60079-7, EN 60079-11, EN 60079-15

The installation, operation, and maintenance must be carried out by personnel with electrotechnical 
qualifications. Follow the described installation instructions.
Adhere to the applicable conditions and safety regulations (including national safety regulations) 
and the general rules of engineering during set-up and operation.
The safety data can be found in this document and the certificates (EC type examination certificate, 
if necessary additional approvals).

Opening or modifying the device is not admissible. Do not repair the device yourself; instead, you 
should replace it with an equivalent device. Repairs must only be performed by the manufacturer. 
The manufacturer is not liable for damage resulting from violations of this.

The protection type IP20 (IEC/EN 60529) of the device is intended for a clean and dry environment. 
Do not expose the device to any mechanical and/or thermal stresses that exceed the described lim-
its.

The device complies with the EMC regulations for industrial areas (EMC class A). It may cause EMC 
problems if used in residential areas.

The device must be taken out of operation if it is damaged, has been improperly stressed or stored, 
or malfunctions.

The products must be installed according to all relevant standards for electrical systems in poten-
tially explosive areas.

Disconnect the device from all effective energy sources if they are not a SELV or PELV electrical 
circuits when carrying out installation, repair, or maintenance work.

Only use copper cables as connecting cables.

The device is approved for intrinsically safe (Ex i) electrical circuits up to Zone 0 (gas) and Zone 20 
(dust) of the Ex area. The safety values of the intrinsically safe equipment and the connecting lines 
must observed during interconnection (IEC/EN 60079-14) and must adhere to the specified values 
from these installation instructions/the EU type examination certificate.

During measurements on the intrinsically safe side, make sure to observe the valid conditions rele-
vant to the interconnection of intrinsically safe equipment. Only use the approved measuring devic-
es in intrinsically safe electrical circuits.

If the device has been used in non-intrinsically safe electrical circuits, using it again in intrinsically 
safe electrical circuits is prohibited! Clearly mark the device as not intrinsically safe.

Summary of Contents for Ex-i

Page 1: ...70754000T99Z001K000 V1 00 EN 00751108 2021 03 17 JUMO Ex i Isolating Switch Amplifier Safety Manual...

Page 2: ......

Page 3: ...3 Design 12 3 4 Schematic diagram 12 3 5 Inputs intrinsically safe 13 3 6 Outputs 13 3 7 Voltage supply 13 3 8 Dimensions 13 3 9 Mounting 14 3 10 Connecting the lines 14 4 Configuration 15 4 1 Effecti...

Page 4: ...Contents 6 11 Notes for operation 26 6 12 Start and restart 26 6 13 Regular tests 27 6 14 Repairs 27 6 15 Excerpt from FMEDA report 28 6 16 Standards 29 6 17 Abbreviations 29...

Page 5: ...word indicates that personal injury may occur if the respective precautionary measures are not carried out CAUTION This symbol indicates that components could be destroyed by electrostatic discharge...

Page 6: ...O NESOS float switches with 2 switch con tacts and also supports NAMUR proximity sensors In addition it features an extended ambient tempera ture range from 40 to 60 C The two channel version eliminat...

Page 7: ...lations of this The protection type IP20 IEC EN 60529 of the device is intended for a clean and dry environment Do not expose the device to any mechanical and or thermal stresses that exceed the descr...

Page 8: ...the oper ation location can be connected to electrical circuits in Zone 2 Connecting or disconnecting lines and setting the DIP switch is only admissible in a de energized state in Zone 2 The device m...

Page 9: ...xternal inductance Lo 100 mH 5 mH 1 mH 10 H Max external capacitance Co 1 F 1 F 1 F 1 F Additional text Mixed circuit Group IIC Max external inductance Lo 300 mH Max external capacitance Co 3 6 F Addi...

Page 10: ...2 Safety requirements and installation instructions 10...

Page 11: ...provide adequate protection against electric shock or burns Provide a switch power switch close to a device that is marked as the disconnecting device for this device or the entire control cabinet Pr...

Page 12: ...unting 3 4 Schematic diagram PWR LF1 707540 LF2 OUT1 OUT2 4 2 4 1 5 2 5 1 2 2 2 1 1 1 1 2 1 3 3 2 3 1 4 3 5 3 2 3 3 3 1 2 3 4 1 1 1 2 1 3 2 1 2 2 2 3 3 1 3 2 3 3 Moritz Juchheim S tr 1 36039 Fulda Ger...

Page 13: ...d in via the connection terminals 1 1 und 1 2 DC AC 24 to 230 V 3 8 Dimensions Channel 1 Terminals 4 1 and 4 3 Channel 2 Terminals 5 1 and 5 3 Channel 1 Terminals 3 2 root common 11 and 3 1 normally o...

Page 14: ...he requirements for the protection rating 3 10 Connecting the lines Screw connection Admissible conductor cross section 0 2 mm2 to 2 5 mm2 1 Strip 7 mm of the wire and provide it with ferrules 2 Inser...

Page 15: ...If line fault detection is enabled the relay is de energized when there is an interruption or short circuit of the line to the sensor meaning that the output is put into the safe not conductive state...

Page 16: ...st be provided directly at the switching contact 4 3 Operating mode table WARNING For safety related applications only the switch position DIP 2 DIP 4 II is admissible WARNING For safety related appli...

Page 17: ...Yel low Red Open Open Blocking OK I I I I Open Closed No Closed Closed Conduct ing OK I I I I Closed Open X No Open Open Blocking OK II I II I Closed Open X No Closed Closed Conduct ing OK II I II I O...

Page 18: ...4 Configuration 18...

Page 19: ...ductances Li the full values of C0nd L0 can be used chapter 2 6 Safety data in accordance with ATEX and IECEx Page 9 Proof of intrinsic safety mixed intrinsically safe electrical circuit Condition for...

Page 20: ...5 Comparison of the safety data 20...

Page 21: ...2 DIP 4 are in the posi tion II WARNING The switch position DIP 2 DIP 4 I is admissible for safety related applications The red LED displays faults that occur when line fault detection is switched on...

Page 22: ...losed contact Load field IV up to AC 250 V 2 A or DC 30 V 2 A resistive or weakly inductive load cos 0 95 C2 Not inverted Normally closed contact Load field II up to AC 120 V 2 A resistive or weakly i...

Page 23: ...ally closed contact RNC C5 232 FIT 6 FIT 103 FIT 70 6 189 years Normally closed contact RNC C6 S DD DU SFF DCavg MTBF Function 189 FIT 6 FIT 106 FIT 79 4 9 227 years Normally open contact RNO C3 254 F...

Page 24: ...0 15 50 C1 C2 C3 C4 PFH 4 79 10 8 8 29 10 8 5 06 10 8 8 56 10 8 Cycles year 1000 100 1000 100 C5 C6 C7 C8 PFH 5 79 10 8 1 03 10 7 6 06 10 8 1 06 10 8 Cycles year 1000 100 1000 100 The failure rates of...

Page 25: ...missible for safety related applications Connect the device according to the installation instructions Check the functionality of the device with a connected sensor or switch with resistance circuit f...

Page 26: ...d by the red LED and the output goes into the state not conductive independently of the input signal and operating mode standard operation or inverse operation The user has to rectify the line fault s...

Page 27: ...s not conductive 3 Test the conductive state in the same manner 4 Establish the full function of the safety circuit 5 Establish normal operation again Using this test approximately 99 of the possible...

Page 28: ...e device has a suitable systematic capability for the required SIL and that the entire safety function can fulfill the required PFD PFH values SIL 2 SIL 2 SIL 2 SIL 2 Failure category IEC 61508 2010 F...

Page 29: ...onal unit to continue performing a required function in cases in which fault or deviations exist D Rate of dangerous failures Rate of dangerous failures per hour DD Rate of dangerous detected failures...

Page 30: ...6 Safety related applications 30...

Page 31: ......

Page 32: ...ers Road East Syracuse NY 13057 USA Delivery address Mackenrodtstra e 14 36039 Fulda Germany Phone Fax Email Internet 44 1279 63 55 33 44 1279 62 50 29 sales jumo co uk www jumo co uk Phone Fax Email...

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