JUMO Ex-i Safety Manual Download Page 23

23

6 Safety-related applications

6.8

Failure rates

Non-inverting operation

Inverting operation

Low-demand mode

The PFD

avg

 values for 1, 2, and 3 years are within the permissible range for SIL 2 according to table 2

from IEC/EN 61508-1. They meet the requirement of not covering more than 10 % of the safety circuit
or are better than or equal to 1.00 × 10

-3

.

The PFD

avg

 values for 4 and 5 years are within the permissible range for SIL 2 according to table 2 from

IEC/EN 61508-1. However, they do meet the requirement of not covering more than 10 % of the safety
circuit or are not better than or equal to 1.00 × 10

-3

.

S

DD

DU

SFF

DC

avg

MTBF

Function

187 FIT

6 FIT

48 FIT

80 %

9 %

227 years

Normally open contact 
(RNO) C1

252 FIT

6 FIT

83 FIT

76 %

7 %

189 years

Normally open contact 
(RNO) C2

177 FIT

6 FIT

83 FIT

76 %

9 %

227 years

Normally closed contact 
(RNC) C5

232 FIT

6 FIT

103 FIT

70 %

6 %

189 years

Normally closed contact 
(RNC) C6

S

DD

DU

SFF

DC

avg

MTBF

Function

189 FIT

6 FIT

106 FIT

79.4 %

9 %

227 years

Normally open contact 
(RNO) C3

254 FIT

56 FIT

86 FIT

75.2 %

5 %

189 years

Normally open contact 
(RNO) C4

179 FIT

6 FIT

61 FIT

75.3 %

9 %

227 years

Normally closed contact 
(RNC) C7

234 FIT

6 FIT

106 FIT

69.4 %

5 %

189 years

Normally closed contact 
(RNC) C8

T

[PROOF]

 = 1 year

2 years

3 years

4 years

5 years

Function

PFD

avg

 

=

2.1 × 10

-4

4.2 × 10

-4

6.3 × 10

-4

8.4 × 10

-4

1.05 × 10

-3

Normally open contact 
(RNO) C1

PFD

avg

 

=

3.63 × 10

-4

7.26 × 10

-4

Normally open contact 
(RNO) C2

PFD

avg

 

=

2.22 × 10

-4

4.44 × 10

-4

6.66 × 10

-4

8.88 × 10

-4

1.11 × 10

-3

Normally open contact 
(RNO) C3

PFD

avg

 

=

3.75 × 10

-4

7.5 × 10

-4

Normally open contact 
(RNO) C4

PFD

avg

 

=

2.54 × 10

-4

5.08 × 10

-4

7.62 × 10

-4

1.16 × 10

-3

Normally closed contact 
(RNC) C5

PFD

avg

 

=

4.51 × 10

-4

9.02 × 10

-4

Normally closed contact 
(RNC) C6

PFD

avg

 

=

2.65 × 10

-4

5.3 × 10

-4

7.95 × 10

-4

1.6 × 10

-3

Normally closed contact 
(RNC) C7

PFD

avg

 

=

4.64 × 10

-4

9.28 × 10

-4

Normally closed contact 
(RNC) C8

Summary of Contents for Ex-i

Page 1: ...70754000T99Z001K000 V1 00 EN 00751108 2021 03 17 JUMO Ex i Isolating Switch Amplifier Safety Manual...

Page 2: ......

Page 3: ...3 Design 12 3 4 Schematic diagram 12 3 5 Inputs intrinsically safe 13 3 6 Outputs 13 3 7 Voltage supply 13 3 8 Dimensions 13 3 9 Mounting 14 3 10 Connecting the lines 14 4 Configuration 15 4 1 Effecti...

Page 4: ...Contents 6 11 Notes for operation 26 6 12 Start and restart 26 6 13 Regular tests 27 6 14 Repairs 27 6 15 Excerpt from FMEDA report 28 6 16 Standards 29 6 17 Abbreviations 29...

Page 5: ...word indicates that personal injury may occur if the respective precautionary measures are not carried out CAUTION This symbol indicates that components could be destroyed by electrostatic discharge...

Page 6: ...O NESOS float switches with 2 switch con tacts and also supports NAMUR proximity sensors In addition it features an extended ambient tempera ture range from 40 to 60 C The two channel version eliminat...

Page 7: ...lations of this The protection type IP20 IEC EN 60529 of the device is intended for a clean and dry environment Do not expose the device to any mechanical and or thermal stresses that exceed the descr...

Page 8: ...the oper ation location can be connected to electrical circuits in Zone 2 Connecting or disconnecting lines and setting the DIP switch is only admissible in a de energized state in Zone 2 The device m...

Page 9: ...xternal inductance Lo 100 mH 5 mH 1 mH 10 H Max external capacitance Co 1 F 1 F 1 F 1 F Additional text Mixed circuit Group IIC Max external inductance Lo 300 mH Max external capacitance Co 3 6 F Addi...

Page 10: ...2 Safety requirements and installation instructions 10...

Page 11: ...provide adequate protection against electric shock or burns Provide a switch power switch close to a device that is marked as the disconnecting device for this device or the entire control cabinet Pr...

Page 12: ...unting 3 4 Schematic diagram PWR LF1 707540 LF2 OUT1 OUT2 4 2 4 1 5 2 5 1 2 2 2 1 1 1 1 2 1 3 3 2 3 1 4 3 5 3 2 3 3 3 1 2 3 4 1 1 1 2 1 3 2 1 2 2 2 3 3 1 3 2 3 3 Moritz Juchheim S tr 1 36039 Fulda Ger...

Page 13: ...d in via the connection terminals 1 1 und 1 2 DC AC 24 to 230 V 3 8 Dimensions Channel 1 Terminals 4 1 and 4 3 Channel 2 Terminals 5 1 and 5 3 Channel 1 Terminals 3 2 root common 11 and 3 1 normally o...

Page 14: ...he requirements for the protection rating 3 10 Connecting the lines Screw connection Admissible conductor cross section 0 2 mm2 to 2 5 mm2 1 Strip 7 mm of the wire and provide it with ferrules 2 Inser...

Page 15: ...If line fault detection is enabled the relay is de energized when there is an interruption or short circuit of the line to the sensor meaning that the output is put into the safe not conductive state...

Page 16: ...st be provided directly at the switching contact 4 3 Operating mode table WARNING For safety related applications only the switch position DIP 2 DIP 4 II is admissible WARNING For safety related appli...

Page 17: ...Yel low Red Open Open Blocking OK I I I I Open Closed No Closed Closed Conduct ing OK I I I I Closed Open X No Open Open Blocking OK II I II I Closed Open X No Closed Closed Conduct ing OK II I II I O...

Page 18: ...4 Configuration 18...

Page 19: ...ductances Li the full values of C0nd L0 can be used chapter 2 6 Safety data in accordance with ATEX and IECEx Page 9 Proof of intrinsic safety mixed intrinsically safe electrical circuit Condition for...

Page 20: ...5 Comparison of the safety data 20...

Page 21: ...2 DIP 4 are in the posi tion II WARNING The switch position DIP 2 DIP 4 I is admissible for safety related applications The red LED displays faults that occur when line fault detection is switched on...

Page 22: ...losed contact Load field IV up to AC 250 V 2 A or DC 30 V 2 A resistive or weakly inductive load cos 0 95 C2 Not inverted Normally closed contact Load field II up to AC 120 V 2 A resistive or weakly i...

Page 23: ...ally closed contact RNC C5 232 FIT 6 FIT 103 FIT 70 6 189 years Normally closed contact RNC C6 S DD DU SFF DCavg MTBF Function 189 FIT 6 FIT 106 FIT 79 4 9 227 years Normally open contact RNO C3 254 F...

Page 24: ...0 15 50 C1 C2 C3 C4 PFH 4 79 10 8 8 29 10 8 5 06 10 8 8 56 10 8 Cycles year 1000 100 1000 100 C5 C6 C7 C8 PFH 5 79 10 8 1 03 10 7 6 06 10 8 1 06 10 8 Cycles year 1000 100 1000 100 The failure rates of...

Page 25: ...missible for safety related applications Connect the device according to the installation instructions Check the functionality of the device with a connected sensor or switch with resistance circuit f...

Page 26: ...d by the red LED and the output goes into the state not conductive independently of the input signal and operating mode standard operation or inverse operation The user has to rectify the line fault s...

Page 27: ...s not conductive 3 Test the conductive state in the same manner 4 Establish the full function of the safety circuit 5 Establish normal operation again Using this test approximately 99 of the possible...

Page 28: ...e device has a suitable systematic capability for the required SIL and that the entire safety function can fulfill the required PFD PFH values SIL 2 SIL 2 SIL 2 SIL 2 Failure category IEC 61508 2010 F...

Page 29: ...onal unit to continue performing a required function in cases in which fault or deviations exist D Rate of dangerous failures Rate of dangerous failures per hour DD Rate of dangerous detected failures...

Page 30: ...6 Safety related applications 30...

Page 31: ......

Page 32: ...ers Road East Syracuse NY 13057 USA Delivery address Mackenrodtstra e 14 36039 Fulda Germany Phone Fax Email Internet 44 1279 63 55 33 44 1279 62 50 29 sales jumo co uk www jumo co uk Phone Fax Email...

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