JUKI KE-2000 Series Installation Manual Download Page 52

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ELECTRONIC ASSEMBLY & TEST SYSTEMS DIVISION,
CUSTOMER SUPPORT DEPT. SMT CENTER
2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPAN
PHONE: 81-42-357-2298 FAX: 81-42-357-2297

http://www.juki.co.jp/

The specification and appearance may be changed without notice.

2010.08 Printed in Japan

Summary of Contents for KE-2000 Series

Page 1: ...ION GUIDE GUIDE GUIDE GUIDE JUKI CORPORATION JUKI CORPORATION JUKI CORPORATION JUKI CORPORATION ELECTRONIC ASSEMBLY ELECTRONIC ASSEMBLY ELECTRONIC ASSEMBLY ELECTRONIC ASSEMBLY TEST SYSTEMS DIVISION TE...

Page 2: ...l commitment to perfection for users Should any ambiguity error missing and other defect be found however please contact the dealer or the company 4 Note that we are not responsible for any result of...

Page 3: ...t 15 5 1 Detaching the X axis frame fixing parts For model 2030 only 15 5 2 Detaching the head fixing parts 16 6 Head unit 17 6 1 Detaching the packing materials 17 6 2 Detaching the head unit fixing...

Page 4: ...14 1 Interface panel 39 14 2 TR 4SN 40 14 3 TR 6SN and TR 6DN 40 14 3 TR 6SN and TR 6DN 41 14 4 TR 5SN and TR 5DN 42 15 Checking the machine before turning on the power 43 16 Adjusting the height of t...

Page 5: ...2040 1 1 1 Standard Machine Fig 1 1 1 1 Front view Fig 1 1 1 2 Right side view 1 1 2 Machine Fig 1 1 2 1 Front view Fig 1 1 2 2 Right side view 1 Vision monitor 5 Track ball 2 LCD panel 6 Signal ligh...

Page 6: ...e Fig 1 2 1 1 Front view Fig 1 2 1 2 Right side view 1 2 2 Machine Fig 1 2 2 1 Front view Fig 1 2 2 2 Right side view 1 Vision monitor 5 Track ball 2 LCD panel 6 Signal light 3 HOD Handheld Operating...

Page 7: ...its front and lift it up and move it after checking that the fork protrudes sufficiently from the rear of the main unit CAUTION 1 When moving the main unit using a forklift pay special attention to t...

Page 8: ...applies to only the machines shipped to the domestic market 1 KE 2010 2020 2040 Dimensions of vinyl cover 1800 W x 1700 D x 1500 H t 0 05 Thickness 2 KE 2030 Dimensions of vinyl cover 2600 W x 1500 D...

Page 9: ...KE2000 Installation Manual 5 3 2 Safety cover Peel off the filament tapes stuck on the safety cover Fig Filament tapes Safety cover R Safety cover F Main unit...

Page 10: ...ine Peel off the filament tapes stuck on the transport cover Fig 3 4 Pneumatic units Detach the air caps from the finger valve and drain bottle Fig Left side view of KE 2030 Transport cover Filament t...

Page 11: ...bank specification only Peel off the filament tapes fixing the feeder relay tube and air tube Fig The front and rear of the connector bracket are secured to the cover FB and RBC respectively Filament...

Page 12: ...the air cap cover from the replacement table trolley Fig 3 6 2 Feeder relay cable Peel off the filament tapes fixing the feeder relay tube and air tube Fig Air cab Feeder bank Overall Feeder Exchange...

Page 13: ...KE2000 Installation Manual 9 3 6 3 Trolley frame Detach the P P band fixing the feeder bank and trolley frame Fig Feeder bank Overall Feeder Exchange trolley Floor Trolley frame P P band...

Page 14: ...dure 1 Detach the cover FB cover RBC cover RBR and cover RBL Fig 4 1 1 Detach the air cap put at the end of the rail Fig 4 1 2 Fig 4 1 3 For only the model KE 2030 the rail is separated into four piec...

Page 15: ...level setting table supplied with the machine 1 The transport height is adjusted to 900 mm for domestic models and 950 mm for overseas models 5 Next level the machine in the horizontal direction Put a...

Page 16: ...ay move due to the vibration during operation attach the M8 X 30 hexagonal hole bolts B 3 and the M8 nuts C 3 packed with the unit Tighten the bolt B by hand After the tip of the bolt touches the floo...

Page 17: ...cover RBCL30 and cover RBL30 2 Loosen three bolts A see the fig 4 2 5 fixing the adjust bolt and adjust foot of each adjuster Make sure that the adjust foot moves freely Fig Cover FBR Cover FBL Cover...

Page 18: ...or overseas models 5 Lock the adjust nuts Level the machine so that the scale on the level vial shows the set value stated in the setting table 1 6 Tighten three bolts A fixing the adjust bolt and adj...

Page 19: ...del 2030 only Detach the stopper rubber fixing the X axis frame and set up caution tag set up caution tag WARNING WARNING WARNING WARNING To prevent the body from injury which can be caused by acciden...

Page 20: ...vent the body from injury which can be caused by accidental activation of the machine cut off the power to the machine before starting to work Caution for packing Fix the stopper rubber KE 2010 2020 2...

Page 21: ...Paper Co Ltd KS VC1 Ferro bright u 35ss 1 for plastic covering the lower portion of the head and desiccating agent put under the OCC WARNING WARNING WARNING WARNING To prevent the body from injury wh...

Page 22: ...s stopper E3007729000 2 Make sure that the Z axis slide bracket moves smoothly in the vertical direction WARNING WARNING WARNING WARNING To prevent the body from injury which can be caused by accident...

Page 23: ...cap screws SL6042542TN to detach the spacer 11100500 2 Make sure that the Z axis slide bracket moves smoothly in the vertical direction WARNING WARNING WARNING WARNING To prevent the body from injury...

Page 24: ...BU table Fig W A R N I N G To prevent the body from injury which can be caused by accidental activation of the machine cut off the power to the machine before starting to work Filament tape For only t...

Page 25: ...only Remove the band fixing the transport unit of the Y axis drive side front reference and rear reference right side when viewed from the front to detach the packing material put between the base br...

Page 26: ...Take out the backup pin E20217150A0 and hand knob E2206700000 from the packing carton box and set them on the machine Number of backup pins by model KE 2010 2020 2040 M 8 pcs L 12 pcs E 16 pcs KE 2030...

Page 27: ...Detach the air cap from the ATC unit and the tie up band fixing the ATC base and slide plate 9 CAL block Detach the air cap from the upper portion of the CAL block Fig Fig Air cap Slide plate Tie up b...

Page 28: ...wn in Table below Connect the line for protective grounding to the tap indicated as PE on the base frame Use the power cord and the line for protective grounding with the diameter of 6 mm2 or more Pow...

Page 29: ...kgf cm2 4 See the small window at the center of the pressure switch see the Fig 10 2 to check that the pressure setting is 0 4 MPa 4 kgf cm2 This pressure setting has been adjusted before shipment fro...

Page 30: ...an be caused by accidental activation of the machine cut off the power to the machine before starting to work CAUTION CAUTION CAUTION CAUTION Check to make sure that a sufficient current carrying pres...

Page 31: ...the FG line connection tap on the base frame Use the power cord and the FG line with the diameter of 6 mm2 or more After the power cord has been connected to the terminal block attach the insulation c...

Page 32: ...1 1 1 2 as shown in Table at right Connect the FG line to the FG line connection tap on the base frame Use the power cord and the FG line with the diameter of 6 mm2 or more After the power cord has be...

Page 33: ...line for protective grounding to the tap indicated as PE on the base frame Use the power cord and the line for protective grounding with the diameter of 6 mm2 or more Power supply Terminal block No Wh...

Page 34: ...Insert the power cord of the vision monitor into the inside of the main unit through the hole in the middle portion of the base and secure the top of the vision monitor to the base CAUTION Make sure...

Page 35: ...r FUR 4 Connect the keyboard bracket and the main unit by the FG cable Fig 12 4 HOD Handheld operating device Connect the HOD cable to the HOD connector on the main unit and then lock it Fig Fig Fixin...

Page 36: ...et to the connectors on the main unit cover Perform this work step on both the front and rear CAUTION When the machine is equipped with the Overall feeder exchange trolley optional unit the connector...

Page 37: ...KE2000 Installation Manual 33 12 7 Chip box 12 7 1 KE 2010 2020 2040 Chip box E910372900 Fig 12 7 2 KE 2030 Chip box E5113729000 Left side Chip box E5113729000 Right side Fig Fig...

Page 38: ...and Table 13 1 2 2 is the signal connector 50 pin for an optional matrix tray changer 3 is the power connector 10 pin 100V AC for an optional matrix tray changer 4 is the printer connector D sub 25 pi...

Page 39: ...signments of the printer connector Signal name Connector type 1 STROBE 2 D0 3 D1 4 D2 5 D3 6 D4 7 D5 8 D6 9 D7 10 ACK 11 BUSY 12 PE 13 SLCT 14 AUTFD 15 ERROR 16 INIT 17 SLCT IN 18 GND 19 GND 20 GND 21...

Page 40: ...right and right to left and are shown in Table 13 1 1 and Table 13 1 2 2 is the printer connector D sub 25 pin in conformity with the Centronics standard 3 is Ethernet connection port for HLC WARNING...

Page 41: ...C 8 N C N C 9 N C N C 10 N C N C 11 N C N C 12 N C N C 13 N C N C 14 N C N C AMP 206043 1 Cable connector 206044 1 Table 13 1 2 Pin assignments of the connector on the front right side of the main uni...

Page 42: ...e interface panel on the right side of the main unit Additionally connect the air tube to the MTC air joint on the rear of the main unit In case of an MTS connect it on the left side of the main unit...

Page 43: ...ARD AVAILABLE signals are shown in the Figure below These signals conform to the SMEMA standard Fig GND 24V 24 3 3K 1 4W READY OUT BOAD AVAILABLE IN READY OUT BOAD AVAILABLE IN N C 1 2 3 4 5 14 READY...

Page 44: ...2 1 Unit mm Fig 14 2 1 Outside view of TR 4SN mounting portions Front of the main unit Rear of the main unit 60 WARNING WARNING WARNING WARNING To prevent the body from injury which can be caused by...

Page 45: ...should be as shown in Figure 14 3 1 Unit mm Fig 14 3 1 Outside view of TR 6SN and TR 6DN mounting portions WARNING WARNING WARNING WARNING To prevent the body from injury which can be caused by accide...

Page 46: ...gure 14 4 1 Unit mm Fig 14 4 1 Outside view of TR 5SN and TR 5DN mounting portions When installing the TR5SN 5DN to the main unit detach the handle on the main unit rear cover first WARNING WARNING WA...

Page 47: ...ssories are set on the machine correctly 8 Check that the machine is connected to the external equipment correctly 9 Check that the axis of each unit moves smoothly with manual operation Hold both end...

Page 48: ...sted by changing the caster plate mounting position so that it meets the board transport height Table 16 1 1 Transport height Caster plate mounting position 880 900 Upper 900 920 Lower Unit mm Additio...

Page 49: ...nt tap Turn the screw to make the gap between the caster plate and trolley frame until the trolley spacers can be inserted into it 3 Insert the required pieces of the trolley spacer into the gap 4 Rem...

Page 50: ...hine installation place floor level of the machine installation factory 16 4 Adjusting the bank valve position Move the bank valve fixing position left or right according to the positional relationshi...

Page 51: ...ocations Revision contents 01 FEB 2000 Officially published as an English version 1 00 JULY 2001 All page Specifications are subject to be changed without notice Copyright 2000 JUKI CORPORATION All ri...

Page 52: ...2 11 1 Tsurumaki Tama shi Tokyo 206 8551 JAPAN PHONE 81 42 357 2298 FAX 81 42 357 2297 http www juki co jp The specification and appearance may be changed without notice Copyright 2000 2010 JUKI CORP...

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